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Power Brake conversion

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Old May 10, 2013 | 06:02 PM
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Default Power Brake conversion

Hello folks,

I have a '73 corvette with factory standard brakes (no power brakes). I'd like to convert to power brakes (not hydroboost) and as I got information that only the booster is needed to add, I also found several upgrade kits. These kits come with the master cylinder also, so I would like to ask several questions:
a) do I need the master cylinder from the kit when I have one on my car?
b) do I really need the aditional hardware from the kit
c) which kit would you recommend:

- first one
- second one
- other

Also, which things would you recomend to look for on the brakes BEFORE the conversion? The vette itself is in a pretty good shape but the braking is a problem - needs to push very hard on the pedal to do some braking.

Thank you.
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Old May 10, 2013 | 11:08 PM
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All you need is the booster, (and my 63 needed a different switch bracket..not sure about the C3)

Its pretty easy to do.

Swap the booster in, move the pivot to the lower hole in the pedal and be done.
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Old May 10, 2013 | 11:27 PM
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The PB master is 1-1/8" bore/piston and the manual is 1"
Pedal will probably end up too low with the manual master.
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Old May 11, 2013 | 01:12 PM
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You will need to use both the new master cylinder and the booster. As noted above, the power brake cars had master cylinders with 1 1/8" bores and I believe the manual master cylinders have 1" bores. I'm not certain but the manual master cylinder recess in the rear brake piston may be a different length. So, if I'm correct, using a manual master cylinder with a power brake booster will more than likely cause you all sorts of issues because the brakes will lock up on you if the brake booster pushrod doesn't release the master cylinder. If you look for a post from 71corvette on brake booster pushrod length, it explains the measurements. In my opinion, this conversion is a simple one but be sure to use both the correct master cylinder and booster together. In answer to your question, I've purchased a lot of items from Corvette Central and they have good stuff. I would purchase it from them and it has everything you need to make the sway. Yes, in my opinion, you will need the hardware they provide.

Last edited by 71corvette; May 11, 2013 at 01:15 PM.
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Old May 12, 2013 | 09:10 AM
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Originally Posted by Firebird77
...which things would you recomend to look for on the brakes BEFORE the conversion?...
Order the assembly instruction manual (AIM) and follow the diagrams for factory power brakes.

...which kit would you recommend...
Either of your kits is good. Pick the vendor closest to you.

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Old May 12, 2013 | 11:41 AM
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Originally Posted by 71corvette
You will need to use both the new master cylinder and the booster. As noted above, the power brake cars had master cylinders with 1 1/8" bores and I believe the manual master cylinders have 1" bores. I'm not certain but the manual master cylinder recess in the rear brake piston may be a different length. So, if I'm correct, using a manual master cylinder with a power brake booster will more than likely cause you all sorts of issues because the brakes will lock up on you if the brake booster pushrod doesn't release the master cylinder. If you look for a post from 71corvette on brake booster pushrod length, it explains the measurements. In my opinion, this conversion is a simple one but be sure to use both the correct master cylinder and booster together. In answer to your question, I've purchased a lot of items from Corvette Central and they have good stuff. I would purchase it from them and it has everything you need to make the sway. Yes, in my opinion, you will need the hardware they provide.
The early setups used the deep hole and the later used the dimple master piston and matching booster.
You can't really mix them, one way won't fit and the other way will give no brakes at all.
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Old May 12, 2013 | 11:54 AM
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I have a '74 with no power brakes. During normal to spirited driving, everything works fine. If I am behaving badly, only then will I miss the booster. I suspect your pads are the problem (too hard).
And yes, the power brake master cylinder has a larger bore than the manual master cylinder. This reduces the amount of pedal travel required to push enough fluid into the wheel cylinders to effect a stop.
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Old May 12, 2013 | 01:46 PM
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Stopping ability is no different between the manual system or the power braking system. The only difference is the level of effort required by the driver's braking foot.

If you have concerns about braking performance, you need to address them FIRST. As mentioned, it could be that you have poor quality pads...or pads that are formulated for 'cleanliness', rather than best stopping power. Or, your master cylinder may have a problem with building the system pressure necessary to stop well. Another possibility is that the flex hoses between the hard brake lines and the calipers (at each wheel) might be very old and deteriorated on the inside, resulting in an internal blockage of line pressure.

Once you have good stopping performance, but you still think it requires too much pedal effort for you, THEN you might consider adding the P/B system to your car.
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Old May 12, 2013 | 03:14 PM
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Thank you a lot for all your valuable advice guys, really appreciate it! I will check the brakes prior to buying the PB kit and get back to you with any additional questions that may pop up on the way.
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