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78/80 IRS Interchange

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Old Jun 14, 2013 | 06:30 PM
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Default 78/80 IRS Interchange

I plan on removing the complete 1978 IRS from my donor Vette, reconditioning it, and installing it into my 1980. Then I would like to install the 80 IRS as is into the 78 donor car to enable limited driveability until I install a solid axle 9 inch Ford into the 80 for drag racing which I can't do until the Spring of 2014. I'd rather not keep the batwing in the 80 and exchange differentials. Can anyone help with a description of the major steps involved to first do the 78 install?
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Old Jun 14, 2013 | 06:39 PM
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Its been done many times because the cast diff is stronger. I think theirs an adapter plate that lets you keep the thin fiberglass rear spring.
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Old Jun 14, 2013 | 06:43 PM
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Yes, I plan to put on a fiberglass spring on the 78. I didn't know that an adaptor was needed.
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Old Jun 14, 2013 | 09:21 PM
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Yes what You are wanting to do can be done, but the fabrication involved to do only to do it all over again for a solid rear I think will change you mind. The 78 Iron Pumpkin can be mated to the 80' batwing, no adapter needed.Two of the Bolt holes won't line up so don't use them. You will also need to switch some of the Control Arm parts. Assuming the 80 is an Auto the 1/2 shaft U-Joints are going to be diffrent and You will need to switch the 1/2 shafts and the out side Flanges to. As far as putting the 80' in the 78, I would think that everything should be able to go the other way around. The other way to do it is to Weld new Mounts on both frames to switch both Rear's as complete units.
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Old Jun 15, 2013 | 11:43 AM
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It sounds like there will be more work to use the 78 pumpkin on the 80 batwing. That is one of the reasons I would like to exchange the complete suspension. I think that the only thing left to do would be to weld new brackets to the 80 frame to mount the crossmember. Correct me if I'm wrong. I might have to have a different length driveshaft made?

This a fine point, but there is a typo in my original post. I'm going to put the 9 inch into the 78, not the 80, so there will not be double work to the 80. The correct version is:

I plan on removing the complete 1978 IRS from my donor Vette, reconditioning it, and installing it into my 1980. Then I would like to install the 80 IRS as is into the 78 donor car to enable limited driveability until I install a solid axle 9 inch Ford into the 78 for drag racing which I can't do until the Spring of 2014. I'd rather not keep the batwing in the 80 and exchange differentials. Can anyone help with a description of the major steps involved to first do the 78 install?

Last edited by Last Special; Jun 15, 2013 at 11:48 AM.
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Old Jun 21, 2013 | 05:55 PM
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Originally Posted by Last Special
It sounds like there will be more work to use the 78 pumpkin on the 80 batwing. That is one of the reasons I would like to exchange the complete suspension. I think that the only thing left to do would be to weld new brackets to the 80 frame to mount the crossmember. Correct me if I'm wrong. I might have to have a different length driveshaft made?

This a fine point, but there is a typo in my original post. I'm going to put the 9 inch into the 78, not the 80, so there will not be double work to the 80. The correct version is:

I plan on removing the complete 1978 IRS from my donor Vette, reconditioning it, and installing it into my 1980. Then I would like to install the 80 IRS as is into the 78 donor car to enable limited driveability until I install a solid axle 9 inch Ford into the 78 for drag racing which I can't do until the Spring of 2014. I'd rather not keep the batwing in the 80 and exchange differentials. Can anyone help with a description of the major steps involved to first do the 78 install?
Ok so the 80' will be fairly straight forward with no Welding and You have all the Parts needed. Take the complete 78 Rear end, Bolt the 80' Batwing on it and it should all bolt right up. You may or may not use one driveline or another, but it should be fairly clear when you see it. Now, for the 78, leave it on Jack Stands someplace out of the way cause its going to need so much fabrication just make it a driver only to rip it all out and do it again to put a 9" in you will never want to do it. A rental Car will look real good at this point.
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Old Jun 21, 2013 | 06:27 PM
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78 and 80 strut rods are different.
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Old Jun 21, 2013 | 09:29 PM
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I second the motion to bolt the iron 10-bolt IRS hoghead onto the batwing for your '78. FWIW, I bought a batwing specifically for mating to my '78 shark's 12-bolt IRS diff, on purpose. Yes, I did say 12-bolt IRS diff, for those not familiar with driveline options for severe duty applications other than a live axle.
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Old Jun 22, 2013 | 12:23 PM
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Since my last post, I discovered a bad wheel spindle bearing on the '80, so I won't be able to simply interchange it with the '78 without rebuilding it. After the suggestions from the forum, my plans will brobably have to change. Now, I'd like to store the '80 IRS but keeping the batwing, so I could bolt the entire '78 IRS except for its frame mounting crossmember. The '80 would then have

1. '80 batwing
2. '78 pumpkin, control arms, wheel assemblies, struts, half shafts, shocks and u-joints.

The '78 would be stored, waiting for the solid axle.

Would this appproach work? Any comments or suggestions would be greatly appreciated.
Thanks, Ric

Last edited by Last Special; Jun 22, 2013 at 12:25 PM. Reason: To improve clarity.
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Old Jun 22, 2013 | 01:41 PM
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You may want to read this thread before you start.

Bee Jay Aluminum Rear End Conversion

If you put an early cast iron diff on a later model with a bat wing, your pinion mount hole will be off location by 1/2".
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Old Jun 22, 2013 | 02:44 PM
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Thanks for the Bee Jay article. Great pictures and dimensions. I should be able to solve the 1/2 inch problem by drilling a new hole in the iron mounting plate? Correct me if I'm wrong.
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Old Jun 24, 2013 | 12:27 AM
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Originally Posted by Last Special
Since my last post, I discovered a bad wheel spindle bearing on the '80, so I won't be able to simply interchange it with the '78 without rebuilding it. After the suggestions from the forum, my plans will brobably have to change. Now, I'd like to store the '80 IRS but keeping the batwing, so I could bolt the entire '78 IRS except for its frame mounting crossmember. The '80 would then have

1. '80 batwing
2. '78 pumpkin, control arms, wheel assemblies, struts, half shafts, shocks and u-joints.

The '78 would be stored, waiting for the solid axle.

Would this appproach work? Any comments or suggestions would be greatly appreciated.
Thanks, Ric
Yep, just unbolt the Trailing Arms from the Frame and install the whole 78' assembly Brakes and all in your 80'. Useing the 80' batwing of coarse.
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Old Jun 24, 2013 | 03:40 PM
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Originally Posted by Last Special
Thanks for the Bee Jay article. Great pictures and dimensions. I should be able to solve the 1/2 inch problem by drilling a new hole in the iron mounting plate? Correct me if I'm wrong.
It probably not legal to link to another forum, but this shows what you will be dealing with: Batwing with Cast Iron Rear...
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Old Jun 24, 2013 | 07:34 PM
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Thanks a lot! Excellent post you sent. A lot of my questions will probably be answered in it. I can see it's not a simple job, but it will be worth it.
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