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i wonder if i could chuck my existing bolt in the lathe and knurl them?
NO! the bolts are case hardened in their process of manufacture, the knurling is done before the hardening process. I don't know of a knurling tool that will displace case hardened material.
I installed a DEI mini torque starter about 1 year ago.
So far flawless operation.
Restarted after idling in a 4th of July parade for over an hour.
Now if that's not heat I don't know what to tell you.
I think it was around $59.00 probablycheaper through amazon now.
It's a 168 tooth for a 427. No shims needed.
Droped the old one out, put in the new one.
Just make a mental note where the wires go before removing.
Should take you anywhere.
Marshal