Paint Prep Help
All the horizontal surface paint was spider webbed, pin holed or badly scratched. I removed all the paint by razor blade. Caused a few gouges.
What is the best way to smooth out the gouges?
Glazing putty or filler? Expoxy type?
The vertical surfaces all appear to be sound, can I get away with sanding them with 220 and 600 or should I remove all the paint?
I am not a professional so am getting it basically ready before it goes to the paint shop, just trying to keep the cost reasonable by me doing the grunt work.
Any input greatly appreciated.
Thanks, Mike 1969 Convertible.
Have fun. Ralph
All the horizontal surface paint was spider webbed, pin holed or badly scratched. I removed all the paint by razor blade. Caused a few gouges.
Glad to read you stripped it off. Did you remove the factory primer also and get it down to bare fiberglass??? Hopefully you have done so.
What is the best way to smooth out the gouges?
I use Fiberglass/Evercoat's Vette Panel Adhesive part #870 (quart) part#880 (gallon) for all repairs...regardless on how small.
Glazing putty or filler? Expoxy type?
I answered this in the last question. Some use glazing putties and such. I prefer the strength that the VPA offers versus a glazing putty.
The vertical surfaces all appear to be sound, can I get away with sanding them with 220 and 600 or should I remove all the paint?
I would get it all off. If you don't...it can come back and haunt you. be real careful if you are using air powered tools for sanding...especially if this is your first Corvette. Usually I teach/instruct my new guys by doing it all by hand...then they can earn the right to learn how to use power tools. This way they have gained the ability to learn how to "read" a panel for surface flaws by feeling it with their hand....and know how to get it out or repair it...depending on the degree of the warp, buckle or what-have -you that the body has wrong with it.
I am not a professional so am getting it basically ready before it goes to the paint shop, just trying to keep the cost reasonable by me doing the grunt work.
It seems that you are on a budget...or being budget minded. Normally I would highly recommend all body work being done with the VPA and/or fiberglass resin and mat if needed. Then apply gelcoat...then block it and then apply some polyester primer much like a "feather fill" or "slick-sand". If you are planning on having as hop apply your primer YOU BETTER CHECK with them FIRST. Because many shops do not have the correct guns to apply a feather fill product. It requires a much larger needle and nozzle size in order to spray it correctly. If they plan on shooting a primer that they feel comfortable with...and it different than what was written...then that is your decision. There are a lot of good primers out there...I use many of them on other types of body materials...but I have found the products that I know last and last...and not saying the other's do not...I just do not care to change from a procedure and product line that I know works. IF your shop can and will shoot the polyester primer...you can stop sanding the body with 180 grit. No need to go to a higher grit. The polyester primer is such a high build primer...that 3 coats will easily cover the 180 grit sand scratches...and that is what I do all the time and trophy's to prove that it does not come back showing sand scratches.
Any input greatly appreciated.
Thanks, Mike 1969 Convertible.
DUB

Then, carefully used a DA to get it to this point.

The primer I used had a recipe for sealer that was basically adding thinner to the primer mix to allow it to penetrate into smaller cracks. (I am not a paint guy)
So sealed it.

Then filled visible gouges with a smooth glaze "icing". Then started to prime, guide coat, sand , repeat...
Ultimately, I had to make a choice, do I want perfect or finished? I knew it would never be perfect. However, if I aimed for perfect I stood a good chance of having good results.
I would recommend lining up your paint supply house and your painter and talking with both of them on these details also.
***JUST MY OPINION****
I do commend you on taking the initiative to do the work yourself. Really I do. I really hope when you get it done that you are happy with it and that all of your hard work and time pays off.
All I am doing here is clarifying some things in your post....because I know you wrote ("I am not a paint guy"). And I do not want "others" who may look and see what you have done "feel" that this is what they need to do to get it done for themselves.
I KNOW that you put a lot of time and hard work into your car...only because I do it for a living.
Photo 1: Right on! Very good and yeah...sometimes the paint comes off like we all hope it would with just a razor blade. Looks like you had an aftermarket L-88 hood on it in this photo.
Photo 2: Using a D/A sander is all well in good...if you are CAREFUL as you wrote. For some people...this can be the worst thing they can use. All I can write it that I prefer to remove all the paint and get down to a bare panel. Leaving factory material behind can often times come back and show up in time when sprayed materials settle. Leaving factory primer, paint and clear on newer Corvettes is one thing...but on the older Corvettes is something that I always remove. I can only assume that you were done sanding and had it taped off for priming when this photo was taken.
Using a primer/sealer to fill in smaller cracks...as you wrote...is something that I can not do. It can and usually will result in resurfacing and ruin a paint job.
Photo 3: I do not apply any type of filler on any sprayed product. I know it is done each and every day...and a long time ago...I would do it. But I also got "bit" by doing this due to the primer, sealer I was using at the time seemed "cured" but was not... and in time...the small areas re-surfaced and I could see where I applied the glazing putty. I do all my repair work and filling on the bare body before anything is sprayed.
Also...I would recommend to anyone with this era of Corvette that they should remove the back glass and re-install it when completed. The main reason is basically deals in prepping the edges well and this area is really hard to mask off and look good when completed. If that is even a concern. For my customers it is. And trying to remove the back glass and doing it after it was painted...you can run into paint chipping due to prep and the ability of the materials to bond and adhere correctly.
Photo 4: I would recommend to anyone to always remove the bumper covers and leave them off and after painting...re-install them at that time. Primer, paint and clear "bridging" can occur and also come back and delaminate and peel off at the seam.
DUB
Anybody who does this work for a living works unbelievably hard and should be considered a cross between an artist and an engineer. I appreciate the clarification. I sure didn't intend to misguide.
I am happy with my results but worked very hard for them. I was quoted $9k-$12k for a color change. I worked for every dollar I saved. HARD work.
The Best of Corvette for Corvette Enthusiasts
Anybody who does this work for a living works unbelievably hard and should be considered a cross between an artist and an engineer. I appreciate the clarification. I sure didn't intend to misguide.
I am happy with my results but worked very hard for them. I was quoted $9k-$12k for a color change. I worked for every dollar I saved. HARD work.

I did not want to come off as you purposely "intending to misguide" people with your post. I never intended it to come off that way if I did.
I am HONESTLY GLAD that you took the time and worked on it yourself...really---I MEAN IT. Regardless of saving $$$$$...it was not a "picnic" by a long shot.
I actually enjoy guys and gals who do the work themselves...regardless if it is what I do for a living...and it could actually be considered a "conflict in interest" for me to help people do it themselves and actually reduce the chance to do work for them....not writing that I am soliciting for any work...I AM NOT!!!!!
If you LOVE IT...then that is all that matters....and knowing you DID IT...I know how that feels. The sense of accomplishment can be overwhelming at times.....don't you agree.
DUB
Before you start on it...after getting the other cars completed...PM me or post it here in the "paint and body" section.
Where the stress/spider cracks are located will often times determine how they get repaired. Not all stress/spider cracks has to be laminated.
Photo's taken before you strip paint will be required.
DUB
I have done less on my metal cars using all of the smoothing putties and such, but I went expoxy 2 part primers over the metal, then sandwich the putty smoothing coats on top of that primer layer, block sand the hell out of it, then I overlay all of the body smoothing putty layer with another expoxy primer coating, thus sandwiching all body putty between primer expoxy coats. Thus no body filler on metal!!!!!!!! Then same hand sand out to a consistent sanded primer coating and then spray on the color!
Hating every minute of it!
Maybe I am missing something?
Last edited by TCracingCA; Dec 17, 2013 at 12:57 AM.
I have done less on my metal cars using all of the smoothing putties and such, but I went expoxy 2 part primers over the metal, then sandwich the putty smoothing coats on top of that primer layer, block sand the hell out of it, then I overlay all of the body smoothing putty layer with another expoxy primer coating, thus sandwiching all body putty between primer expoxy coats. Thus no body filler on metal!!!!!!!! Then same hand sand out to a consistent sanded primer coating and then spray on the color!
Hating every minute of it!
Maybe I am missing something?
"Maybe I am missing something?" is what you wrote but I do not get what you feel you are missing.
I actually agree with ALL of what you wrote. No one bit of advice because that IS the way it should be done...on both metal cars and fiberglass cars...in my opinion.
Please clarify what it is that you feel your missing???
DUB
"Maybe I am missing something?" is what you wrote but I do not get what you feel you are missing.
I actually agree with ALL of what you wrote. No one bit of advice because that IS the way it should be done...on both metal cars and fiberglass cars...in my opinion.
Please clarify what it is that you feel your missing???
DUB
I have always thought fiberglass and GELCOAT go hand and hand!!!! Thus I was surprised that guys aren't using the gelcoat was all! My 1965 El Camino being metal was the last car I worked on, and I had some new products recommended that I tried for the first time and liked, but I was surprised that Corvette's were getting prepped without using it (Gelcoat was all)!
Last edited by TCracingCA; Dec 20, 2013 at 09:05 PM.
How would I know? I have been in the same business myself since 79.
People will often "chime-in" with the bad things that gelcoat caused when they used it. And I often times usually count on product failure, improper mixing and application and prep is what caused a gelcoat issue. And not so much that the use of gelcoat was the problem. This also holds true to the "other" products people use in place of gelcoat on a fiberglass bodied Corvette...they can also fail if proper procedures of mixing, application and prep are not followed. When it comes to having to buy a special gun to shoot the gelcoat...this is where you hear the brakes squeal. "They" are usually looking at all costs and then faced the extra time and effort and what-have-you...along with other people writing that they had good results doing it WITHOUT gelcoat...this is when you read what you have read.
I just pass along my experiences and let those who read this and other information make a decision.
HONESTLY...it is much like how you do a metal car...like how you wrote it in you post. By sandwiching the filler in between primers and thus making it so no filler touches bare steel. That is the RIGHT WAY...but I can guarantee that 99% of people doing it...do not do it that way. I do it that way....because I have seen cars when I grind down the filler or get it to "pop-off" do to improper adhesion and or prep....the metal under the filler has small rust spots in it. All I can do is shake my head and scream out " F-ing IDIOTS".
I am TRULY GLAD that you posted what you did. I know very few guys out there that do it the RIGHT WAY....and YOU are another one I have had the pleasure in communicating with....who can get added to this very short list.
DUB
HONESTLY...it is much like how you do a metal car...like how you wrote it in you post. By sandwiching the filler in between primers and thus making it so no filler touches bare steel. That is the RIGHT WAY...but I can guarantee that 99% of people doing it...do not do it that way. I do it that way....because I have seen cars when I grind down the filler or get it to "pop-off" do to improper adhesion and or prep....the metal under the filler has small rust spots in it. All I can do is shake my head and scream out " F-ing IDIOTS".
DUB, these statements seem to contradict each other. Can you clarify that for me?
HONESTLY...it is much like how you do a metal car...like how you wrote it in you post. By sandwiching the filler in between primers and thus making it so no filler touches bare steel. That is the RIGHT WAY...but I can guarantee that 99% of people doing it...do not do it that way. I do it that way....because I have seen cars when I grind down the filler or get it to "pop-off" do to improper adhesion and or prep....the metal under the filler has small rust spots in it. All I can do is shake my head and scream out " F-ing IDIOTS".
DUB, these statements seem to contradict each other. Can you clarify that for me?
I was confused when I read that I should not do any work to the bare material? Does this only apply to metal? Which would be the right way. Please clarify DUB
EDIT: I forgot to ask. In your first post, you said 3 coats of the polyester primer will cover the 180 grit sand scratches, correct? Does that mean to just block sand the gel coat with 180 grit, spray the polyester primer (3 coats), then spray BC/CC? With no sanding on the polyester primer?
Last edited by JcLeiva; Dec 26, 2013 at 01:25 AM. Reason: Forgot to add a question
But the light putty blocking materials and such I would spread over the primers on both body types Glass and metal and then block it out and then remove the sanding dust and respray sandwiching that light weight non-structural material with primer.

















