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Old Jul 3, 2014 | 08:49 AM
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Default Temp Sender

With these new aluminum heads, the OEM temp sensor is too big.

Does anyone have a part # for a water temperature sensor that fits & functions correctly?

(3/8" pipe threads).

TIA.

Steve
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Old Jul 3, 2014 | 08:57 AM
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What heads did you get? You can probably find a brass adapter and keep your stock temp sender. I've heard the newer ones are not as accurate.
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Old Jul 3, 2014 | 09:09 AM
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I just bought aluminum heads, hope I don't end up with that problem
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Old Jul 3, 2014 | 09:30 AM
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AFR 180 Eliminators are tapped for a 3/8 NPT sending unit. The OEM sending unit is 1/2 NPT. Ask me how I found out?

Had the bottom end builder for my L-82 rebuild tap the new aluminum heads for the OEM 1/2 sending unit. Willcox also sells OEM type sending units for 3/8 NPT heads-pricey though.

BTW-It's totally ridiculous that these aluminum head manufacturers are selling heads for Gen 1 SBC that do not offer heads with the 1/2 NPT. On my list to call AFR and give them some jive.

You cannot adapt a 1/2 NPT sending unit to fit a 3/8 tap-its to big for adapters. It would work the other way around. I tried.
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Old Jul 3, 2014 | 09:39 AM
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My Dart SHP heads fit my temp senders. I just checked, whew!
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Old Jul 3, 2014 | 02:13 PM
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Originally Posted by jb78L-82
AFR 180 Eliminators are tapped for a 3/8 NPT sending unit. The OEM sending unit is 1/2 NPT. Ask me how I found out?

Had the bottom end builder for my L-82 rebuild tap the new aluminum heads for the OEM 1/2 sending unit. Willcox also sells OEM type sending units for 3/8 NPT heads-pricey though.

BTW-It's totally ridiculous that these aluminum head manufacturers are selling heads for Gen 1 SBC that do not offer heads with the 1/2 NPT. On my list to call AFR and give them some jive.

You cannot adapt a 1/2 NPT sending unit to fit a 3/8 tap-its to big for adapters. It would work the other way around. I tried.
I may have found one.

http://www.mcmaster.com/#50785k29/=sofzty
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Old Jul 3, 2014 | 04:47 PM
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That looks like it may work.
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Old Jul 3, 2014 | 05:21 PM
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Originally Posted by Cavu2u
With these new aluminum heads, the OEM temp sensor is too big.

Does anyone have a part # for a water temperature sensor that fits & functions correctly?

(3/8" pipe threads).

TIA.

Steve
Some folks here will nay-say this solution, but it works just fine: Use one of the 1/2" threaded holes on the intake manifold.
Think about it, the coolant is moving throughout the engine pretty quickly, so isn't going to change temp. from the head to the intake manifold coolant passage.

Pete
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Old Jul 3, 2014 | 05:29 PM
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Not really. That will move the sensor out of the circulating coolant pool and it will measure a stagnant water temperature. Also the sensor may now hit the exhaust header/manifold.
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Old Jul 3, 2014 | 05:40 PM
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Originally Posted by cardo0
Not really. That will move the sensor out of the circulating coolant pool and it will measure a stagnant water temperature. Also the sensor may now hit the exhaust header/manifold.
I looked at using adapters on my AFR's and came to the same conclusion: The actual sending unit of the 1/2 OEM unit will not be in the coolant flow and I assumed would not read accurately using a 1/2 to 3/8 inch adapter. The sending unit in the manifold would work fine but I wanted the OEM location so I had my AFR head tapped for 1/2NPT threads.
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Old Jul 3, 2014 | 06:06 PM
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jb agreed with me??? i think a miracle just happened!
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Old Jul 3, 2014 | 06:30 PM
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Originally Posted by cardo0
Not really. That will move the sensor out of the circulating coolant pool and it will measure a stagnant water temperature. Also the sensor may now hit the exhaust header/manifold.
Not correct sir! The temp sender is partially hidden below the fuel line, but you can see it is in the coolant passage going from the right head to the thermostat area. Hardly stagnant coolant, but high speed flow.



This is a Chevrolet Bow Tie intake BTW. Like I said in my original post, some folks will put this solution down (I know you guys) but it works and works well.


Pete
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Old Jul 3, 2014 | 06:38 PM
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Flow only when t-stat open. And the OP wanted to use it in the head near the exhaust manifold/header which i recall a fairly tight space. But how much circulation the sensor will see with that extension i agree i dont really know - could well be adequate i have to admit. But what we dont know is what we dont know. Why make it an experiment Pete?
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Old Jul 3, 2014 | 06:40 PM
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The intake location works or you can take the correct unit to a machine chop and have the threads re-cut to fit your new heads. That been mentioned many times on the forum. I need to do it for my '77 with an '87 engine.
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Old Jul 3, 2014 | 06:52 PM
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Originally Posted by cardo0
Flow only when t-stat open. And the OP wanted to use it in the head near the exhaust manifold/header which i recall a fairly tight space. But how much circulation the sensor will see with that extension i agree i dont really know - could well be adequate i have to admit. But what we dont know is what we dont know. Why make it an experiment Pete?
It's not an experiment, it's something that works. I've run the same sender in the original head, and in the new intake with new heads. Temp gauge reads the same either way. Also, the bypass is internal in the right side of the block, allowing some coolant movement when the t-stat is closed.
And even if flow is only when the t-stat is open, unless then engine is in real trouble, the temp gauge won't register much until the engine warms and flow starts in any case, no matter where you're sensing the temp.
IDK what all the excitement is about. It seems whenever a workable solution is offered, some people get their dander up and put it down.
OR, they love to spend the OP's money on wild solutions way beyond what the OP originally asked. Not so much in this case, but it's all over this forum, and not just the C3 sections.
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Old Jul 3, 2014 | 08:03 PM
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Default Excellent Solution!

Will install the OEM sensor in the intake manifold, and get another 3/8" brass plug for the cylinder head. And thread a longer wire over to it.

Done.

Thanks to all.

Steve
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Old Jul 3, 2014 | 08:11 PM
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Here is yet another option. I was in your boat too, I opted for an $11 replacement water neck. My car did not have any ports on the water neck before but a 1982 was perfect for what I needed.

It tells me when and if the thermostat opens. I have a 180 tstat , the gauge reads 180 most of the time and its relatively unobtrusive.


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Old Jul 3, 2014 | 09:15 PM
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Originally Posted by jb78L-82
I looked at using adapters on my AFR's and came to the same conclusion: The actual sending unit of the 1/2 OEM unit will not be in the coolant flow and I assumed would not read accurately using a 1/2 to 3/8 inch adapter. The sending unit in the manifold would work fine but I wanted the OEM location so I had my AFR head tapped for 1/2NPT threads.
You make a couple of good points! Surely the 1/2" to 3/8" adapter would not position the sensor in good, active coolant flow past it.
For me, the Forum didn't exist, or at least I didn't know about it, when I built my engine. My engine was fully assembled and in the car before I realized the temp sensor wouldn't fit the new aluminum heads. At first I used a L98 sensor, but the gauge read way too low. After an exhaustive unsuccessful search for a compatible 3/8" sensor, I chose the inlet manifold location. I was loath to remove a head to have it machined for the 1/2" sensor. Had I known before I had the heads installed, I probably would have had the coolant sensor hole enlarged and threaded for the 1/2" sensor.
In the end. It's all good. We can all learn from one another.

Pete
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Old Jul 3, 2014 | 10:15 PM
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Originally Posted by PeteZO6
You make a couple of good points! Surely the 1/2" to 3/8" adapter would not position the sensor in good, active coolant flow past it.
For me, the Forum didn't exist, or at least I didn't know about it, when I built my engine. My engine was fully assembled and in the car before I realized the temp sensor wouldn't fit the new aluminum heads. At first I used a L98 sensor, but the gauge read way too low. After an exhaustive unsuccessful search for a compatible 3/8" sensor, I chose the inlet manifold location. I was loath to remove a head to have it machined for the 1/2" sensor. Had I known before I had the heads installed, I probably would have had the coolant sensor hole enlarged and threaded for the 1/2" sensor.
In the end. It's all good. We can all learn from one another.

Pete
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Old Jul 3, 2014 | 10:20 PM
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Originally Posted by Cavu2u
With these new aluminum heads, the OEM temp sensor is too big.

Does anyone have a part # for a water temperature sensor that fits & functions correctly?

(3/8" pipe threads).

TIA.

Steve
I used one like this on my 79....works just fine. I had the same problem with my new Dart heads....I spent way to much time finding this solution.....anyway, here it is:

this one is from an 81 corvette - should work just fine:

http://www.autozone.com/autozone/par...05_77401_8456_

Hope this helps,
Gary

Last edited by garym52; Jul 3, 2014 at 10:54 PM.
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