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Old Jul 6, 2014 | 05:25 AM
  #1  
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Default fuel tank vent

I'm using a FI system on my car now and would like to install a larger fuel tank vent than the one that is in the cap right now. What are my options here.

Another cap ? Some plumbing.

Please note I'm not willing to take the tank out. I also have the unused fuel vapor line that I could use if necessary, but not sure if this is suitable.

Thanks for the input.

Yves
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Old Jul 6, 2014 | 08:47 AM
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Without removing the tank, the vapor line is the best bet. I am guessing that it is plugged off. I would open the vapor line and add a screen/filter to the open end. (fuel filter works well)
If you will be parking in an enclosed area and the fumes become too strong, you could add a vapor canister to the line. An alternative to this would be the smaller charcoal canister on some vacuum brake boosters.
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Old Jul 6, 2014 | 02:18 PM
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If you have an operational vapor canister (and you wish to keep it), you do NOT want another tank vent. The canister IS the tank vent with that arrangement. An 'additional' vent to a working vapor can system will prevent it from working properly.

If you do not have [or want] a vapor canister included, about any sized tank vent will be fine. The vent only requires drawing in the volume of air that will replace fuel at the rate it is being used. A 1/8" diameter hole (or larger) would be more than enough, as long as it isn't blocked.
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Old Jul 6, 2014 | 02:36 PM
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Here's how I went about it- I am running a return line - and from my understanding at idle- over 90% of the fuel is returned- basically heating up the fuel and running back in the tank.

I have a non-vented cap- and from what I have read just changing over to a vented cap (designed for a carbs) will shorten the life of the pump (heat) and cause venting issues- not to mention that gas smell.

I looked at the vent on the Aeromotive Phantom Pump and the manual said the vent should be 6" above the tank and use a roll over valve. In a Vette to do this the vent would have to be a couple of inches above the rear deck!!!



I added a roll over valve- connected it to a charcoal canister ( used in GM cars for the brake vacuum line) and then a vent used in marine applications. I put the vent in the rubber neck at the gas filler. I also ended up going w/ Russel Synthetic rubber hoses to hopefully stop the permeation of the ethanol in the gas - and gas smells,


roll over valve




Vent for boat hulls-



How it's plumbed



So my thoughts- no gas smell- have a roll over valve if I am ever unfortunate to roll the car. I am also adding a Ford inertia switch to shut the fuel pump from an impact. Has a reset and was planning to mount it in the battery compartment -for easy access.



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Old Jul 6, 2014 | 02:57 PM
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Originally Posted by Richard454
Here's how I went about it- I am running a return line - and from my understanding at idle- over 90% of the fuel is returned- basically heating up the fuel and running back in the tank.

I have a non-vented cap- and from what I have read just changing over to a vented cap (designed for a carbs) will shorten the life of the pump (heat) and cause venting issues- not to mention that gas smell.

I looked at the vent on the Aeromotive Phantom Pump and the manual said the vent should be 6" above the tank and use a roll over valve. In a Vette to do this the vent would have to be a couple of inches above the rear deck!!!



I added a roll over valve- connected it to a charcoal canister ( used in GM cars for the brake vacuum line) and then a vent used in marine applications. I put the vent in the rubber neck at the gas filler. I also ended up going w/ Russel Synthetic rubber hoses to hopefully stop the permeation of the ethanol in the gas - and gas smells,


roll over valve




Vent for boat hulls-



How it's plumbed



So my thoughts- no gas smell- have a roll over valve if I am ever unfortunate to roll the car. I am also adding a Ford inertia switch to shut the fuel pump from an impact. Has a reset and was planning to mount it in the battery compartment -for easy access.



I like your ideas, thanks for sharing
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Old Jul 6, 2014 | 03:20 PM
  #6  
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Originally Posted by vetteguy22
I like your ideas, thanks for sharing
Thanks....

actually here's some updated pics- since the stereo is just in the dash for looks- the sidepipes will be my music-

I moved the vent to the antenna hole-

The other thought I am contemplating is putting a fuel cooler on the return -a few OEM new cars have it- can't imagine it would hurt - or help...

Richard

DSCN4419

DSCN4420
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Old Jul 6, 2014 | 06:26 PM
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Originally Posted by Richard454
Thanks....

actually here's some updated pics- since the stereo is just in the dash for looks- the sidepipes will be my music-

I moved the vent to the antenna hole-

The other thought I am contemplating is putting a fuel cooler on the return -a few OEM new cars have it- can't imagine it would hurt - or help...

Richard

DSCN4419

DSCN4420
I think the fuel cooler is a good idea. I was talking to a fellow just the other day about how he use to have a can under his hood that the fuel line ran through on his old drag car and he would put a bag of ice in the can and he said it made a noticeable difference especially on hot days and multiple runs.
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Old Jul 6, 2014 | 06:26 PM
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Just FYI that vapor line needs its check vlv to prevent slosh going into the charcoal canister. I changed from non-vented to vented cap because my carb system uses a continuous return that i installed and discovered that it pressurized the tank from the return fuel and vapor. Then with a right turn and a full tank of gas it sloshed into that vent and forced fuel all the way to the charcoal canister. Yes fuel was coming out the top of my charcoal canister right next or eve onto the exh header. Wow what a scary experience.

What im saying is that with a pressurized fuel return line any tank vent has to be at the highest point in the tank and protected from any slosh.

Richard has the best tank vent i have ever seen or imagined - though not a "simple" fix. Nice work Richard.
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Old Jul 6, 2014 | 11:33 PM
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Originally Posted by vetteguy22
I think the fuel cooler is a good idea. I was talking to a fellow just the other day about how he use to have a can under his hood that the fuel line ran through on his old drag car and he would put a bag of ice in the can and he said it made a noticeable difference especially on hot days and multiple runs.

Yes- I just have to figure out where to mount- I have my eye on one of these- like $80.








Originally Posted by cardo0
.

Richard has the best tank vent i have ever seen or imagined - though not a "simple" fix. Nice work Richard.
THANK you sir!!!

Originally Posted by cardo0
Just FYI that vapor line needs its check vlv to prevent slosh going into the charcoal canister. I changed from non-vented to vented cap because my carb system uses a continuous return that i installed and discovered that it pressurized the tank from the return fuel and vapor. Then with a right turn and a full tank of gas it sloshed into that vent and forced fuel all the way to the charcoal canister. Yes fuel was coming out the top of my charcoal canister right next or eve onto the exh header. Wow what a scary experience.

What im saying is that with a pressurized fuel return line any tank vent has to be at the highest point in the tank and protected from any slosh.
I also spoke w/ this guy as far as designing my tank vent design- a wealth of information here- http://blog.iimuchfabrication.com/

Look at the way the fuel is returned on the Aeromotive Pump I am using- The corrugated pipe and the rectangular spout- I'm sure the guys that designed this did it for a reason...probably not a bad idea to 'copy'!!!

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Old Jul 7, 2014 | 01:48 AM
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Well that w/s has some nice vent products and probably what i should do rather than just a vented cap - thx for sharing.

Well my 4th gen Z28 has an corrugated tube on the fuel pump but its on the feed/supply/outgoing line. Ive always thought that was needed for the sending unit as the pump mounts on the level sending unit which will bend the line as the level in tank moves up & down. But the return line is not a corrugated plastic line but some kind of thick black rubber like flexible product which has to flex also - and the pump vent has the same black stuff but vents inside the tank while another line on top of the sending unit vents the tank to a sealed canister. I dont know how the canister does it - think it has a high press relieve - but every time i open the fuel cap i hear a loud hissing sound. I swear it a sucking sound but others are convinced its fuel air/vapor rushing out. Anyways the chevy fuel sys is pretty much a sealed sys since the 90s. And that could be another option (to copy) as it should reduce gas fumes in the garage. But it looks like the vent needs to start at a high location on the tank regardless of the system.
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Old Jul 9, 2014 | 08:06 AM
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Anyone ever try to change the existing fuel tank cap ?
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Old Jul 9, 2014 | 09:59 AM
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There are several that have tried it...some degrees of success- but w/ different gas tank designs- where the vehicle has a long filler neck.

I just can't see it being a great idea w/ the Corvette's short filler neck- especially since gas is so volatile.



Richard
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Old Jul 9, 2014 | 11:12 AM
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Hey, Richard thats a great idea. Well maybe the GT/lemans style filler neck would work for this. Someone on the forum here used make a gorgeous lemans filler neck & cap but i think it was too unprofitable for his time & effort.

Now another item on my to do list.

Ooops i read the article and that filler cap was a fake covering the stock cap so i deleted the links - sorry.

Last edited by cardo0; Jul 10, 2014 at 12:42 AM. Reason: big mistake
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