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Old May 18, 2015 | 09:17 PM
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Default Return Line?

I noticed today that it looks like I have a fuel return line that is not being used. There is a second line along the passenger side frame rail that goes all the way up to the fuel pump. It's blocked off.

This is on a '68, did they have a return line on them? Can this be used with a electric fuel pump for a FI system?
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Old May 18, 2015 | 11:02 PM
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In 68 all quadrajet equipped cars had a return line. I suppose you could use it as a return line, only problems I can see is the size of the line and the potential for splashing noise of the fuel returning to the tank.
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Old May 19, 2015 | 06:44 AM
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Check the size(s) of the two lines. On later years, the supply line is 3/8 while the return is 5/16. The 5/16 has substantially less sectional area (flow) than a 3/8, and is not normally used in any performance worl.
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Old May 19, 2015 | 06:47 PM
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Originally Posted by ctuinstra
I noticed today that it looks like I have a fuel return line that is not being used. There is a second line along the passenger side frame rail that goes all the way up to the fuel pump. It's blocked off.

This is on a '68, did they have a return line on them?
YES

Originally Posted by ctuinstra
Can this be used with a electric fuel pump for a FI system?
YES and NO....it depends on a lot of the type of fuel pump (in tank or external...and if external...the manufacturer of the pump)....pressures needed for the Fuel Injection system you are using. Many variables that come into 'play' here so it can not be an easy question to answer without knowing what is being used.

DUB
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Old May 19, 2015 | 07:13 PM
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Originally Posted by Rotonda
Check the size(s) of the two lines. On later years, the supply line is 3/8 while the return is 5/16. The 5/16 has substantially less sectional area (flow) than a 3/8, and is not normally used in any performance worl.
Those sizes seem about right. Although I haven't actually measured them, I'd be surprised if there were anything but.
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Old May 19, 2015 | 07:17 PM
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Originally Posted by DUB
YES and NO....it depends on a lot of the type of fuel pump (in tank or external...and if external...the manufacturer of the pump)....pressures needed for the Fuel Injection system you are using. Many variables that come into 'play' here so it can not be an easy question to answer without knowing what is being used.

DUB
If there are no major drawbacks to the external pump, I wouldn't mind going that route. I don't plan to have a huge build, but it is a 454 and could use some fuel. I was thinking about using the EFI 2.0 possibly with the direct injection. Will that require higher pressures then the throttle body injection?
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Old May 19, 2015 | 07:25 PM
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Originally Posted by ctuinstra
If there are no major drawbacks to the external pump, I wouldn't mind going that route. I don't plan to have a huge build, but it is a 454 and could use some fuel. I was thinking about using the EFI 2.0 possibly with the direct injection. Will that require higher pressures then the throttle body injection?
I personally have run into issues with external fuel pumps...either making noise or not working correctly when they get hot....but ...that was long time ago...and I try to make it so the pump is in the fuel tank.

With that written.,..I would have to assume that if going from throttle bodies to another injection system...I would assume that the pressure would have to be increased.

DUB
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Old May 19, 2015 | 08:23 PM
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+1 with everything DUB said.
I like in tank pumps for injection, but many use external with no problems. Decide your injection system first, as most all have different pressure needs. Then you can look at your pump and how you will regulate it. That will dictate what your return should be.
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