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tool for window rollers

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Old Nov 5, 2015 | 06:22 PM
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Default tool for window rollers

Is there a special tool for installing new rollers on the window tracks?
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Old Nov 6, 2015 | 02:32 PM
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0Willcox Corvette
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Originally Posted by rdroket
Is there a special tool for installing new rollers on the window tracks?
I made me a set for us in the shop years ago on my lathe. I don't think anyone sells them but this picture might get you going. You really need something to support the inner stud when you flare over the rivet so you might be able to get away with a small punch chucked in a vise and a larger drift top roll them over or flatten them out...

-Willcox

I put this picture up on our facebook page two years ago under "What is it, What did it used to be"...

https://www.facebook.com/WillcoxCorvette/photos/pb.284766912924.-2207520000.1446838131./10152896542997925/?type=3&theater
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Old Nov 6, 2015 | 03:18 PM
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I screwed a small bolt fully into a sturdy piece of wood for the same purpose as that modified bolt head in Willcox's pic. Works fine for one set, but I'd do something sturdier if this were my actual line of work.

I couldn't find a punch of the proper diameter to "peen" the new rollers so I cheated. A couple taps in the center with an old #2 Phillips bit cut the soft steel in four places and then a little upholster's hammer easily bent opened them out thus making a good secure connection.

The front roller installed in the window and other spacer pieces on the window require a "spanner wrench". Those aren't the most common tools and amount to two sturdy pins protruding from a bar. The pins engage with opposite holes in the "nuts" that retain things. First soak with PB Blaster or similar. You can then make your own spanner wrench quite easily by tapping a 8" or so length of mild steel (say 3/16" or 1/4" thick) for small bolts of the proper diameter to go into the holes. If you don't have taps, you might be able to get by using a piece of very strong wood (oak, hickory, etc) at least 3/4" thick and screwing bolts through very slightly undersides holes. Then drill for another bolt going through the wood perpendicular to and between the two pins and secure with washers at each end. That will prevent the wood from splitting easily. I was actually able to use the wooden version for a VERY stuck on retainer for a tank mounted fuel pump as it required pins much larger than my available taps.
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Old Nov 7, 2015 | 04:52 PM
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those look like snap installing punch-base for marine tops and covers.
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Old Nov 7, 2015 | 07:45 PM
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Originally Posted by derekderek
those look like snap installing punch-base for marine tops and covers.
Similar.. You must support the roller pin and the roller. You don't want to drive the roller off the pin when rolling the rivet.

Oh.. The part on the left is an old water pump bearing.. The one on the right was just an old soft head bolt... Both have worked perfectly for years.

-Willcox
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