Lock knob frustration
If memory serves, there is also a flat on the **** and lock which have to line up.
Last edited by Easy Mike; Feb 15, 2016 at 11:49 AM.
If memory serves, there is also a flat on the **** and lock which have to line up.





Thanks
Marshal
The **** is held in place by the 'ears' on the clip.
The stud has a flat spot on it that faces the front of the car, the **** has a flat spot in it that corresponds to the stud so the **** can go on only one way….as M indicates.
The clip slides on the **** from the rear.
Once the clip is in place the **** gets pushed into place until the 'ear's 'set' on the stud. No tool is used.
The tool that is recommended to REMOVE the **** OFTEN scratches the **** or the bezel…. i don't use it. Once you know how the clip works a tiny screwdriver can be used to release it with out the chance of damaging the trim.
Regards,
Alan
Flat area on **** faces forward.

Clip ready to slide onto ****.

Clip it place on ****… ears ready to grab stud.


If your lucky, sometimes you can work a clean cloth (t-shirt material or something soft) behind the **** (window crank handles are the same) and "saw" the cloth back and forth a few times and it will catch the ends of the clip and pop it back enough for the handle to pop off
When I was fitting mine I tie a length of dental floss to the center of the loop and then you can pull it off easily. Some people leave about 6" of the floss and just wrap it around the handle until it tucks completely behind it. Then it's easy to fish it out when you do want to remove it.
Also, repro ***** also seem to have the slot too far back and they don't fit as snug against the door panel.
M
The Best of Corvette for Corvette Enthusiasts
Once you get the clip in the ****, position the **** with the flats lined up and give it a tap with a rubber mallet. It will go on. Be patient. Once you get it to work once, it's much easier going forward.
Re: the removal tool - I also do not use it because of the potential for damage. I use a dental pick instead (the kind that can be bought at an auto parts store).
Put the clip on the **** with the 'points' of the bent ends into those slots. Put the plastic washer over the serrated post. Then place the **** on the post while aligning the flats on the post and in the ****. Now just shove the heck out of it with the palm of your hand to seat it. If all is in place, the **** will pop on and those 'points' will engage in the undercut on the actuating shaft. The shaft DOES need to be fairly well centered in the hole on door panel for this to install nicely.
Once you have the **** with the clip in place aligned to the notch in the control, hold the **** in place with a rubber hammer and then hit it with the regular hammer.
It is about 99% effective on the first swing and will not damage the **** or the surrounding area of the door panel.
Willcox
The **** is held in place by the 'ears' on the clip.
The stud has a flat spot on it that faces the front of the car, the **** has a flat spot in it that corresponds to the stud so the **** can go on only one way….as M indicates.
The clip slides on the **** from the rear.
Once the clip is in place the **** gets pushed into place until the 'ear's 'set' on the stud. No tool is used.
The tool that is recommended to REMOVE the **** OFTEN scratches the **** or the bezel…. i don't use it. Once you know how the clip works a tiny screwdriver can be used to release it with out the chance of damaging the trim.
Regards,
Alan
Flat area on **** faces forward.

Clip ready to slide onto ****.

Clip it place on ****… ears ready to grab stud.

1.) Center the clip so that the 'points' are the same distance from each slot while putting light pressure on the 'head' of the clip. Now, push forcefully on the head to spread the clip and get the points into each slot.
2.) Put clip in place with one of the points in its slot. Stick a pencil, dowel, or your little finger in the opening from the shaft so that it pushes the engaged point outward, but still in the slot. Now, push on the 'head' to snap the other side into its slot.
Either of these methods seems intuitive to me, so it sort of explains why you're having so much difficulty. Maybe the best thing for you to do is "just do it." These vehicles are designed so that about any human being can build them (with some guidance as to how they get assembled/disassembled). Otherwise, they would have had to hire engineers to work on the assembly line. So, I'm sure you can do the work on your car. And, if the parts you are working with are metal, it's unlikely that you can break anything just using your hands.

Door panel that is. I've seen many reproduction door panels that have an outward "bow" in them, causing the lock stem (since it's close to the center of the panel) to fall short of full extension beyond the panel. I've been successful in getting stem to extend by heating the plastic substrate and "re-forming" the bow out. I've also been successful in getting full extension by having a helper push the panel's bow in while I install the ****. In this case, I've used a non-marking rubber mallet to install.
Hope this helps
















