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Old May 31, 2025 | 07:18 PM
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Just showing that fan will be starting at 210°



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Old May 31, 2025 | 07:19 PM
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This (poor) pic shows that the gauge is pretty close to the 210° mark when digital indication is at 211°



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Old May 31, 2025 | 07:21 PM
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Picture taken after I lowered fan start setpoint to the 180° range and let the fan cool the engine down.
This picture is to show that the gauge will track downward and is fairly close at 175-180 mark on the gauge.....with digital indication reading 179°




Last edited by carriljc; Jun 1, 2025 at 11:51 AM.
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Old Jun 1, 2025 | 11:50 AM
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Just FYI.
It took quite the number of turns adjusting the resistor to get it to read in the 175-180 (compared to where it was for use with the stock 1/2" sender). Not that it matters I reckon....must just place that parallel resistor in the appropriate operating range to allow the SU109 to work in that gauge range. I have NO idea what the resistance value is.
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Old Jun 14, 2025 | 08:42 PM
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SU109 temp sensor, with installed adjustable Willcox resistor, UPDATE:

Reporting from cold engine start.

It appears that this temp sensor lags (reads colder than real engine temp) behind real temp until it gets to 175°-180° (my Normal Operating Temperature -NOT) ..... which is at about the mark between 100° and 210°..... pretty much matches up there and from previous testing I know it tracks pretty well up to 210°.

I'll leave it hooked up for a while just to check on it. Later I will swap back to my 1/2" sensor which tracks from down at 100° and up...... but that SU109, dialed in with the Willcox resistor,

SUMMARY: sure does seem to work adequately well from the ~175° Normal Operating Temperature and on up to at least 210°.

Last edited by carriljc; Aug 18, 2025 at 07:23 PM.
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Old Aug 18, 2025 | 05:18 PM
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Hello,

where to start.
I have a 1971 LS 5 $%$. engine was rebuilt. Old temp sensor was reinstaled. Prior to rebuild it always read at the half way so about 180 degrees.
After the rebuild, the temperature gauge barely moves off of 100 degrees.

replace the sender with the Zip Corvette "correct sender" and no it only reads slightly above the 100 mark, maybe 120 degrees

i have now purchased the Corvette Central unit, with the resistor. Can I expect better results?
Or am i chasing my tail. I read a Duralast TU 5 maybe correct, but its not the same connector. Mine uses a small barrel type .

thank you,


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Old Aug 18, 2025 | 06:38 PM
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peyc2
What is it that you purchased from Corvette Central? It is not very clear to me in your statement?

My old sender started acting up similarly to the way you describe yours. It just read low...... it's worth trying the TU5 since it's only like 17 bucks. I suspect that it will read low as your original did but it's worth a shot. If you still have the original (hopefully) you can try to find the willcox adjustable resistor .....with it dialed-in it my original sender work like a dream.


Originally Posted by peyc2
Hello,

where to start.
I have a 1971 LS 5 $%$. engine was rebuilt. Old temp sensor was reinstaled. Prior to rebuild it always read at the half way so about 180 degrees.
After the rebuild, the temperature gauge barely moves off of 100 degrees.

replace the sender with the Zip Corvette "correct sender" and no it only reads slightly above the 100 mark, maybe 120 degrees

i have now purchased the Corvette Central unit, with the resistor. Can I expect better results?
Or am i chasing my tail. I read a Duralast TU 5 maybe correct, but its not the same connector. Mine uses a small barrel type .

thank you,

Last edited by carriljc; Aug 18, 2025 at 06:59 PM.
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Old Aug 18, 2025 | 09:48 PM
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If you search for a thread we had years back with Dub, Ernie from Willcox we discussed temp senders and the resistor adjustment.

I tested a number of senders and found one that was close to spec but still needed the resistor. Some of the ones touted as correct were hopelessly out. In end used a wt203

https://www.corvetteforum.com/forums...ourney-96.html
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Old Aug 19, 2025 | 08:44 AM
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I purchased Corvette Central part # 303570 68-71 Temperature sending unit
and, part number 301290 57-96 Temperature sender variable resister.

I first installe Zip Corvettes part number M-3518 68-71 temperature sending unit (correct) according to them.



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Old Aug 19, 2025 | 08:57 AM
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Hello,

So i looked at the article, and you stated that part number WT203Z is the most accurate.

Is that a Lectric Limited part number? on their site that part number doesn't come up, but, Part #: 06400759 does comeup?

Thank you,

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Old Aug 19, 2025 | 03:12 PM
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Originally Posted by peyc2
Hello,

So i looked at the article, and you stated that part number WT203Z is the most accurate.

Is that a Lectric Limited part number? on their site that part number doesn't come up, but, Part #: 06400759 does comeup?

Thank you,
A WT203 is made by borg Warner and was available at many car parts stores.

However this was years back ans things change, like manufacturers out sourcing etc.
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Old Aug 19, 2025 | 04:51 PM
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peyc2
https://www.corvettecentral.com/c1-5...d%26q%3d301290

I suspect that the corvette central adjustable resistor may only give you an accurate reading at one value from what I've read.

SEE PICTURE BELOW: The adjustable resistor that Willcox used to sell was placed in the back of the gauge between the 2 terminals and replaced the old resistor with the variable unit....see image below:


Last edited by carriljc; Aug 19, 2025 at 11:49 PM.
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Old Aug 19, 2025 | 06:26 PM
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The factory item is just a fixed wound resistor. The adjustable version is normally a combo of a fixed resistor and a variable resistor. If set at the same resistance as the factory one (can’t recall but I think 90 or 100 ohms) it should act the same.

What causes gauges to be out at so many points is the curve of resistance that the sender delivers.

In the link below I show how to test the gauge at what should be the sender resistance at multiple points. If that is all correct then it’s about what the sender gives as well.

There are so many variables and from my testing many of the newer senders are only correct in a versus small range.

If in the end you try and get a setup that reads ok in the area that matters.

https://www.corvetteforum.com/forums...ourney-97.html



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Old Aug 19, 2025 | 06:35 PM
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I will also note that when I built the thermo fan controller for my setup we had to stabilise the voltage used in the temp sender circuit (lock it at a specific level like 12.1 volts) so we would get a consistent repeatable temp sender signal as the car voltage varied.

More an issue in more precise control as luckily the factory gauge is heavily buffered from minor fluctuations.
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Old Aug 19, 2025 | 07:48 PM
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Ok,

So should I be adding the variable resistor on the back of the gauge, or at the wire coming off the sensor in the head?
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Old Aug 19, 2025 | 09:18 PM
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The variable resistor replaces the fixed one on the back of the gauge.
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Old Aug 19, 2025 | 11:25 PM
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peyc2
The variable resistor you would want would the one to replace the existing one in back of the gauge...NOT THE ONE BELOW....

Don't know that anybody makes it since Willcox went off the the map. Note that this CC adjustable resistor even states that it goes in line








Originally Posted by peyc2
Ok,

So should I be adding the variable resistor on the back of the gauge, or at the wire coming off the sensor in the head?

Last edited by carriljc; Aug 19, 2025 at 11:48 PM.
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Old Aug 20, 2025 | 01:06 AM
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That has to be a different method to fix the gauge readout.

The factory one on back of gauge is 90 ohms so it’s not to replace the one on the back of the gauge that Willcox sold and I am talking about.

It would appear all it does is add some resistance to the sender unit wire.
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Old Aug 20, 2025 | 02:05 AM
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Next time I take my center gauge panel out I'll get a reading on my Willcox resistor...... just to have any idea of it's range.

I just don't want to tear it apart now unless somebody REALLY needs the info...... I'm fairly good at it after decades of doing it.....
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Old Sep 8, 2025 | 08:09 PM
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Originally Posted by carriljc
peyc2
https://www.corvettecentral.com/c1-5...d%26q%3d301290

I suspect that the corvette central adjustable resistor may only give you an accurate reading at one value from what I've read.

SEE PICTURE BELOW: The adjustable resistor that Willcox used to sell was placed in the back of the gauge between the 2 terminals and replaced the old resistor with the variable unit....see image below:

So i just attach the Corvette Central variable between the 2 terminals?. That board that is under I do not have? does that matter?
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