Rear deck vent fitment...
Aren't the sides of the openings in the deck and the grills actually tapered down?
Wouldn't it take a LOT clear to noticeably affect the fit?
I think there's a bit of lee-way to allow for paint…1/16" maybe?
I'd think there's actually about an 1/8" to play with and still have a satisfactory appearance for the grill… 1/16" high, even, and 1/16" low…. compared to the deck's surface.
Regards,
Alan
Last edited by Alan 71; Oct 31, 2017 at 08:58 AM.
If you are sanding the aluminum to make it fit the opening, I’d say you are doing it wrong. If you want to obsess, measure the dimensions of the aluminum vents, make sure they are exactly the same, and then sand the openings to conform to the aluminum vents.
Im just making sure the paint won't chip. So I've looked at the openings and have decided it is much much easier to just shave material on the long sides of the vent itself. Maybe mine are tighter than yours? Progress last night with a strip of sticky backed 80 grit taped to flat surface. Running vent back and forth and easily removed enough material to have 1/16 movement front to back.
You need to do what will make you comfortable.
I think you've probably come up with a good solution.
Remember to put the radius back on the corner that the top and side of the grill forms.
You don't want it to be too severe or the paint will hesitate adhering and building there.
Regards,
Alan
It's good to think about the details!
Last edited by Alan 71; Oct 31, 2017 at 09:43 AM.













