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Fuel line sealant - help please

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Old Jun 15, 2018 | 04:20 PM
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Default Fuel line sealant - help please

I installed a new fuel line to carburetor on a '71 LT-1, and gas is leaking from the metal block where the line splits into two to connect to the carburetor. It's leaking from the fittings that screw into the block. I have them as tight as i can get them, have made sure the flange is properly lined up, and even tried putting some "seal-all" silicone thread sealant on the threads....and no matter what i do it leaks. Any suggestions? I'm at my wits end. This should be simple. Is there a better sealant i can use or other suggestions?

Thanks.
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Old Jun 15, 2018 | 04:41 PM
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Those are inverted flare connections - they don't seal on the threads, so you can't use a thread sealant. Use an assembly lube or grease on the threads and on the back sides of the flare where the flarenut rides against the flare. This will assure your ability to achieve proper torque before the fittings stop tightening due to galling.

Lars
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Old Jun 15, 2018 | 06:05 PM
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You can get these washers in various soft metals, aluminum, copper that will crush a bit and form a better seal.

https://www.summitracing.com/parts/fss-24328

I don't know why they are listed under o-rings.. Careful alignment is critical as you assemble things. I hold the flared end against the fitting with one hand so I know it will seat squarely and with my other, tighten the nut finger tight so the connection will stay in place until I can get a wrench on it.

Last edited by ignatz; Jun 15, 2018 at 06:27 PM.
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Old Jun 15, 2018 | 06:28 PM
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plumbing supply stores sell those too
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Old Jun 15, 2018 | 06:33 PM
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Originally Posted by lars
Those are inverted flare connections - they don't seal on the threads, so you can't use a thread sealant. Use an assembly lube or grease on the threads and on the back sides of the flare where the flarenut rides against the flare. This will assure your ability to achieve proper torque before the fittings stop tightening due to galling.

Lars
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Old Jun 15, 2018 | 08:24 PM
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Thanks guys. it took a few tries on and off, but i THINK it's holding now and no leaks. I started with the engine assembly lube and then some grease when i continued to have trouble and it seems to be good. Appreciate the help.
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Old Jun 15, 2018 | 08:53 PM
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Man, I wouldn’t drive your car until you are 100% positive the fuel fittings don’t leak. I had a car that used 13 of those and they were a bear to get right. Leaking fuel lines = fire = destroyed car.
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Old Jun 15, 2018 | 09:00 PM
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Originally Posted by ignatz
You can get these washers in various soft metals, aluminum, copper that will crush a bit and form a better seal.

https://www.summitracing.com/parts/fss-24328

I don't know why they are listed under o-rings.. Careful alignment is critical as you assemble things. I hold the flared end against the fitting with one hand so I know it will seat squarely and with my other, tighten the nut finger tight so the connection will stay in place until I can get a wrench on it.
I've been using these for years, on those connections, no leaks.
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Old Jun 15, 2018 | 10:38 PM
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Originally Posted by ignatz
You can get these washers in various soft metals, aluminum, copper that will crush a bit and form a better seal.

https://www.summitracing.com/parts/fss-24328
....
Holy Crap, is that for a box of 25 or something?

But seriously, I have used the same type of copper washer to stop a perpetual drip on a stainless steel fuel line that just wouldn't stop weeping at the pump. Handy to have a handful of different sizes in the toolbox.

But more seriously, I'm seeing summit listing this at $8 usd, that's insane...
M
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Old Jun 16, 2018 | 08:52 AM
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Originally Posted by Mooser
Holy Crap, is that for a box of 25 or something?

But seriously, I have used the same type of copper washer to stop a perpetual drip on a stainless steel fuel line that just wouldn't stop weeping at the pump. Handy to have a handful of different sizes in the toolbox.

But more seriously, I'm seeing summit listing this at $8 usd, that's insane...
M
stupid question but which way would these go in? would the narrow side go into the metal block and wide side on the flared fuel line, or vice versa?
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Old Jun 16, 2018 | 09:51 AM
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They follow the same angles as the flare on the fitting, just act as a softer surface that will form to a slightly flawed mating taper



The really good ones (flaretite etc) have a shoulder that holds them onto the male part of the fitting, the cheaper only taper ones you sometimes need to put a spot of grease or something to hold them in place until you can assemble the joint or they slip part way off and get screwed up
M

Last edited by Mooser; Jun 16, 2018 at 09:56 AM.
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Old Jun 16, 2018 | 12:18 PM
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They're also referred to as "flare savers" in the aerospace industry. They are intended for use on AN-type 37-degree flared fittings. They are not intended for use on inverted flares. On inverted flare connections, lube it up well and make sure that the conical sealing feature in the female part of the connection has not been marred ("eyebrowed") by previous misalignment and over-torque. If the fitting has a mark on the sealing surface it will leak. If the sealing surfaces are in good condition, if tube alignment is good, and if the connection is lubricated upon assembly, it will seal.

Lars
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Old Jun 16, 2018 | 12:38 PM
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But I couldn't find a picture of the 45 degree A/C washers installed

I turned to them as a last resort on my pump/stainless line that just wouldn't stop weeping even after multiple re-tightening / cleaning / re-shaping / cursing. (Carb end of the line is all AN fittings)

M
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Old Jun 16, 2018 | 09:51 PM
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BTW there is no sealant I know of that can be used on a fuel system. The gas dissolves pretty much anything in a tube...
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Old Jun 17, 2018 | 01:40 PM
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Originally Posted by 68notray
BTW there is no sealant I know of that can be used on a fuel system. The gas dissolves pretty much anything in a tube...
This stuff works great for fuel lines.

https://www.google.com/search?q=e85+...X5jCbIQgjYIjwQ

Last edited by Kris_K; Jun 17, 2018 at 01:41 PM.
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