C3 Tech/Performance V8 Technical Info, Internal Engine, External Engine, Basic Tech and Maintenance for the C3 Corvette
Sponsored by:
Sponsored by:

'72 454 electric fuel pump conversion?? Help!`

Thread Tools
 
Search this Thread
 
Old Sep 2, 2018 | 06:37 PM
  #1  
woodlawnmill's Avatar
woodlawnmill
Thread Starter
Instructor
10 Year Member
 
Joined: Nov 2005
Posts: 137
Likes: 6
From: Seattle WA
Default '72 454 electric fuel pump conversion?? Help!`

Need some input with photos please. VERY low mile (500 or so) rebuilt 454 Car in storage many years but motor is clean no sludge. Tried to install new stock fuel pump 2 times, but the pump rod is stuck(I've most likely jammed the pump against the rod and bent or galled it) It does move with force but will never be right without removal at least. Tried many ways to remove but no luck. I'm going to go electric to GET THE CAR RUNNING! for now Photos and descriptions of installs would be appreciated I've seen some pretty clean jobs (fabricating brackets even)mounting at the rear of the gas tank on the frame.Also what type of pump and some wiring tips as to safety shut off and such.
Thanks for any help,
SW
Reply
Old Sep 2, 2018 | 06:58 PM
  #2  
derekderek's Avatar
derekderek
Race Director
 
Joined: Jul 2015
Posts: 13,082
Likes: 3,399
From: SW Florida.
Default

holley red or equiv is self regulating to about 6 psi. take off the fuel pump and put a plate over it or cut off the arm that rides on the cam and reinstall pump for a block-off plate. they push better than they pull fuel. at the tank is preferable. make sure pump is not mounted above the exhaust. if it leaks you want to make a mess on the road, not the 6 O:Clock news...
Reply
Old Sep 2, 2018 | 08:12 PM
  #3  
ignatz's Avatar
ignatz
Safety Car
Supporting Member
20 Year Member
Liked
Loved
Community Favorite
 
Joined: May 2004
Posts: 4,351
Likes: 1,579
From: los altos hills california
Default

Originally Posted by derekderek
... they push better than they pull fuel. at the tank is preferable. make sure pump is not mounted above the exhaust. if it leaks you want to make a mess on the road, not the 6 O:Clock news...
agree, but if you are just trying to get it running, as I once did, you can mount it anywhere convenient in the engine compartment and it should work good enough to move the car around. Definitely will be noisy. do not remember quite where I hooked it up electrically but for safety's sake try to tie it to the ignition switch through a relay.
Reply
Old Sep 2, 2018 | 08:19 PM
  #4  
cv67's Avatar
cv67
Team Owner
15 Year Member
 
Joined: Oct 2004
Posts: 81,241
Likes: 3,063
From: altered state
St. Jude Donor '05
Default

There have been a couple nice diagrams posted here bet they are posted again.
Not hip to all the new stuff but never had a failure with Carter. The Holleys make a little noise...actually they all do but was completely annoyed with mine.
Reply
Old Sep 2, 2018 | 08:35 PM
  #5  
derekderek's Avatar
derekderek
Race Director
 
Joined: Jul 2015
Posts: 13,082
Likes: 3,399
From: SW Florida.
Default

There is a little 50 buck carb vane pump like a mini Holley available at big chain auto parts stores. But unless you are gonna pull the cam and find a way to force the rod down enough to remove then hone the hole it came out of, this is a long-term fix. So rig it right. Look into wiring it with a relay powered by an oil pressure switch.
Reply
Old Sep 2, 2018 | 10:39 PM
  #6  
ronarndt's Avatar
ronarndt
Drifting
 
Joined: Jul 2015
Posts: 1,765
Likes: 254
From: Catlett VA
Default

Most people mount the electric pump at the back near the gas tank. I mounted a Holley red electric pump on the front of the metal radiator support on my 68 convert. This is even lower than any place on the back of the car to allow gravity feed to the inlet on the pump. I drilled holes for the inlet and outlet hoses thru the rad support and installed rubber grommets to prevent damage from rubbing. Inlet connects to the large supply line that goes from the metal gas line to the mechanical pump. Outlet goes to a pressure regulator mounted on the engine side of the radiator support (6 psi) that also has a return port for the stock return line to the gas tank. outlet from the pressure regulator goes to the carburetor. Electrical hookup is simple. Ground wire on pump goes to any metal area on the fan support. positive wire on pump goes to any circuit that has power when the ignition key is on. On my 68 there are a couple spare male connectors on the fuse block. I have a 20 amp inline fuse on this wire.
Reply
Old Sep 3, 2018 | 09:55 AM
  #7  
woodlawnmill's Avatar
woodlawnmill
Thread Starter
Instructor
10 Year Member
 
Joined: Nov 2005
Posts: 137
Likes: 6
From: Seattle WA
Default

Originally Posted by ronarndt
Most people mount the electric pump at the back near the gas tank. I mounted a Holley red electric pump on the front of the metal radiator support on my 68 convert. This is even lower than any place on the back of the car to allow gravity feed to the inlet on the pump. I drilled holes for the inlet and outlet hoses thru the rad support and installed rubber grommets to prevent damage from rubbing. Inlet connects to the large supply line that goes from the metal gas line to the mechanical pump. Outlet goes to a pressure regulator mounted on the engine side of the radiator support (6 psi) that also has a return port for the stock return line to the gas tank. outlet from the pressure regulator goes to the carburetor. Electrical hookup is simple. Ground wire on pump goes to any metal area on the fan support. positive wire on pump goes to any circuit that has power when the ignition key is on. On my 68 there are a couple spare male connectors on the fuse block. I have a 20 amp inline fuse on this wire.
Thanks,
That clears it up a lot What about a safety switch as some have noted in case of an accident Oil Pressure shut off? From some members photos I'll be mounting my pump ( fabricate angle iron bracket) on the center of the rear frame rail where tank straps bolt through . Lower than the tank and not over the mufflers. Tank supply and return lines are right there too. Can the pressure regulator be mounted there as well? Is it separate from the pump.the pump? what type of pump? I'll have to run a positive wire back to the fuse block right? Car has been storage many years.(replaced tank and trashed sending unit, correct formed steel line mech pump to rebuilt correct carb.too. Fresh total rebuild on motor less than 500 miles total before storage. Best weather in the Seattle area Sept &Oct.for a road trip/cruise. Hope to just get it running. A stuck fuel pump rod is sure BIG PITA.

Thanks,
SW
Reply
Old Sep 3, 2018 | 12:18 PM
  #8  
Bronze85's Avatar
Bronze85
Pro
10 Year Member
 
Joined: May 2010
Posts: 679
Likes: 18
From: Vernon Hills Ill
Default

An oil pressure shut off sw. effect may be nil since a carb engine will run until the float bowls are empty. Plenty of time to cause damage.
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-1

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-2

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-3

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
story-4

Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

 Joe Kucinski
story-5

Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

 Verdad Gallardo
story-6

Top 10 Corvettes Coming to Mecum Indy 2026!

 Brett Foote
story-7

Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

 Michael S. Palmer
story-8

10 Revolutionary 'Corvette Firsts' Most People Don't Know

 Joe Kucinski
story-9

5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

 Michael S. Palmer
Old Sep 3, 2018 | 01:05 PM
  #9  
lars's Avatar
lars
Tech Contributor
Supporting Lifetime Gold
25 Year Member
Conversation Starter
Photogenic
Top Answer: 3
 
Joined: Aug 1999
Posts: 14,376
Likes: 6,375
From: At my Bar drinking and wrenching in Lafayette Colorado
Default

Originally Posted by Bronze85
An oil pressure shut off sw. effect may be nil since a carb engine will run until the float bowls are empty. Plenty of time to cause damage.
The purpose of the pressure switch is not to kill the engine or to save the engine - it's to shut the pump off if the engine dies (like in a head-on accident), thus preventing the pump from pumping fuel onto the ground and burning the unconscious driver to death when he can't turn off the ignition switch.

Originally Posted by woodlawnmill
Also some wiring tips as to safety shut off and such.
The oil pressure safety switch is Holley part number 12-810. Use it in conjunction with Summit Racing part number SUM-890023 Wiring Kit and you'll have a safe, reliable system (install the switch into the relay ground circuit).

There is space on the passenger side frame rail to mount the pump:



Lars

Last edited by lars; Sep 3, 2018 at 01:10 PM.
Reply
Old Sep 3, 2018 | 01:54 PM
  #10  
Bronze85's Avatar
Bronze85
Pro
10 Year Member
 
Joined: May 2010
Posts: 679
Likes: 18
From: Vernon Hills Ill
Default

Originally Posted by lars
The purpose of the pressure switch is not to kill the engine or to save the engine - it's to shut the pump off if the engine dies (like in a head-on accident), thus preventing the pump from pumping fuel onto the ground and burning the unconscious driver to death when he can't turn off the ignition switch.


The oil pressure safety switch is Holley part number 12-810. Use it in conjunction with Summit Racing part number SUM-890023 Wiring Kit and you'll have a safe, reliable system (install the switch into the relay ground circuit).

There is space on the passenger side frame rail to mount the pump:



Lars
Holleys description for part # 12-810 is to help save your engine in the unlikely event of oil pressure loss. Perhaps an inertia switch is better suited for accidents as the engine can stay running in some instances.
Reply
Old Sep 3, 2018 | 02:11 PM
  #11  
ignatz's Avatar
ignatz
Safety Car
Supporting Member
20 Year Member
Liked
Loved
Community Favorite
 
Joined: May 2004
Posts: 4,351
Likes: 1,579
From: los altos hills california
Default

Originally Posted by woodlawnmill
.... Tried many ways to remove but no luck. I'm going to go electric to GET THE CAR RUNNING! ...
Your emphasis (BOLD) seems to have morphed into a permanent installation of an electric pump with proper mounting, safety switches, etc. etc. That is a lot of work. The mechanical factory setup is still the best (i.e. motor stops, pumping stops, etc.) I am curious if you have posted on any specifics associated with your stuck pushrod, i.e. does it move at all, does the motor run off of priming, are there really bad noises coming from somewhere up front, what did you try so far, etc. etc? Maybe there is some help here with your problem at its origin?
Reply
Old Sep 3, 2018 | 02:12 PM
  #12  
ronarndt's Avatar
ronarndt
Drifting
 
Joined: Jul 2015
Posts: 1,765
Likes: 254
From: Catlett VA
Default

"What about a safety switch " Yes, a safety cut-off switch is a good idea. Lars has sent you excellent comments and some photos to help with your installation. If you get a pump with a low pre-set pressure you will not need a separate regulator. I had a high volume/high pressure pump initially installed that required a regulator. I kept the regulator when I switched to a low pressure pump.
Reply
Old Sep 3, 2018 | 04:05 PM
  #13  
Kie's Avatar
Kie
Pro
Liked
Loved
Community Favorite
 
Joined: Mar 2018
Posts: 526
Likes: 113
From: Seattle WA
Default


Sorry I don’t get it lol. The idea is to just get the car running. Then at a later date properly sort out the problem with the mechanical pump and put back to stock.

A person could walk into Oreillys’s with a $50 bill and buy everything they need to plumb in an inexpensive 5-7 psi elec pump that would enable the car to run safe/fine. You might even get change back from your fifty.

All of this could happen under the hood and can be easily undone. No need to be messing around at the back with regulators and oil-pressure triggered shutoff solenoids.

What am I missing?
Reply
Old Sep 3, 2018 | 06:05 PM
  #14  
lars's Avatar
lars
Tech Contributor
Supporting Lifetime Gold
25 Year Member
Conversation Starter
Photogenic
Top Answer: 3
 
Joined: Aug 1999
Posts: 14,376
Likes: 6,375
From: At my Bar drinking and wrenching in Lafayette Colorado
Default

Originally Posted by Bronze85
Holleys description for part # 12-810 is to help save your engine in the unlikely event of oil pressure loss. Perhaps an inertia switch is better suited for accidents as the engine can stay running in some instances.
Not correct. Note what the switch is called. Holley's description for the switch is:

Holley Safety Fuel Pressure Switch 12-810
“Holley safety fuel pressure switches will ensure the electric pump will not work unless the engine has oil pressure. It will prevent the pump from running in a situation where the motor may stall with the ignition on.”

Originally Posted by Kie
What am I missing?
Go back and read what the OP asked for
"Photos and descriptions of installs would be appreciated I've seen some pretty clean jobs (fabricating brackets even)mounting at the rear of the gas tank on the frame.Also what type of pump and some wiring tips as to safety shut off and such."

Last edited by lars; Sep 3, 2018 at 06:56 PM.
Reply
Old Sep 3, 2018 | 06:45 PM
  #15  
Iceaxe's Avatar
Iceaxe
Safety Car
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Sep 2013
Posts: 4,355
Likes: 2,633
From: Draper Utah
Default

I've been running a Carter P4070 electric fuel pump mounted at the passengers side rear near the fuel tank for the past 10 years with no complaints. The pump is inexpensive, reliable, has an internal regulator and comes with a mounting braket.
Attached Images  
Reply
Old Sep 3, 2018 | 07:15 PM
  #16  
woodlawnmill's Avatar
woodlawnmill
Thread Starter
Instructor
10 Year Member
 
Joined: Nov 2005
Posts: 137
Likes: 6
From: Seattle WA
Default

Originally Posted by ignatz
Your emphasis (BOLD) seems to have morphed into a permanent installation of an electric pump with proper mounting, safety switches, etc. etc. That is a lot of work. The mechanical factory setup is still the best (i.e. motor stops, pumping stops, etc.) I am curious if you have posted on any specifics associated with your stuck pushrod, i.e. does it move at all, does the motor run off of priming, are there really bad noises coming from somewhere up front, what did you try so far, etc. etc? Maybe there is some help here with your problem at its origin?
I've messed with it for 3 weeks now as time slips buy. Moves with force with wooden dowel and tapping Not any better but not any worse. Going electric to DRIVE the car.
thanks SW

Last edited by woodlawnmill; Sep 3, 2018 at 07:16 PM.
Reply
Old Sep 3, 2018 | 07:29 PM
  #17  
woodlawnmill's Avatar
woodlawnmill
Thread Starter
Instructor
10 Year Member
 
Joined: Nov 2005
Posts: 137
Likes: 6
From: Seattle WA
Default

Originally Posted by Bronze85
Holleys description for part # 12-810 is to help save your engine in the unlikely event of oil pressure loss. Perhaps an inertia switch is better suited for accidents as the engine can stay running in some instances.
Does your pump have 3 ports? 1 for return to tank. Best rout for positive wire to main fuse block?.
Great help with the photos. I see many options for mounting. Thanks
Reply

Get notified of new replies

To '72 454 electric fuel pump conversion?? Help!`

Old Sep 3, 2018 | 09:16 PM
  #18  
ignatz's Avatar
ignatz
Safety Car
Supporting Member
20 Year Member
Liked
Loved
Community Favorite
 
Joined: May 2004
Posts: 4,351
Likes: 1,579
From: los altos hills california
Default

Well this is kind of a left field question because I know zip about big blocks, but small blocks have a threaded hole where a bolt can secure the pushrod from sliding out while you install the fuel pump. Big blocks, I dunno.

If the pushrod is as bad as you say, you are probably screwed anyway with a mechanical pump. Your cam could well be stripped.
Reply
Old Sep 3, 2018 | 10:05 PM
  #19  
Bronze85's Avatar
Bronze85
Pro
10 Year Member
 
Joined: May 2010
Posts: 679
Likes: 18
From: Vernon Hills Ill
Default

Holley Safety Fuel Pressure Switch 12-810
“Holley safety fuel pressure switches will ensure the electric pump will not work unless the engine has oil pressure. It will prevent the pump from running in a situation where the motor may stall with the ignition on.”




Incorrect. This is straight from the manufacturers website---- .https://www.holley.com/products/fuel...s/parts/12-810 "The Holley P/N 12-810 fuel pump pressure safety switch is a good peace of mind to help save your engine in the unlikely event of oil pressure loss. The safety switch is installed in conjunction with the oil pressure switch and if a loss of pressure should occur, the switch will remove power from the electric fuel pump stalling the engine due to a loss of fuel. This safety switch can help to save your engine if it losses oil pressure. Working pressure range is 2-100psi"

Last edited by Bronze85; Sep 3, 2018 at 10:20 PM.
Reply
Old Sep 3, 2018 | 10:26 PM
  #20  
Bronze85's Avatar
Bronze85
Pro
10 Year Member
 
Joined: May 2010
Posts: 679
Likes: 18
From: Vernon Hills Ill
Default

Originally Posted by lars
Not correct. Note what the switch is called. Holley's description for the switch is:

Holley Safety Fuel Pressure Switch 12-810
“Holley safety fuel pressure switches will ensure the electric pump will not work unless the engine has oil pressure. It will prevent the pump from running in a situation where the motor may stall with the ignition on.”


Go back and read what the OP asked for
"Photos and descriptions of installs would be appreciated I've seen some pretty clean jobs (fabricating brackets even)mounting at the rear of the gas tank on the frame.Also what type of pump and some wiring tips as to safety shut off and such."
​​​


Ford had the "better idea" with the inertia switch for the fuel pump in the case of an accident.
Reply



All times are GMT -4. The time now is 11:27 AM.

story-0
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-1
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-2
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-3
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE
story-4
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

Slideshow: Ranking the top 10 Corvette engines by torque output.

By Joe Kucinski | 2026-05-05 11:58:09


VIEW MORE
story-5
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

Slideshow: A Corvette pace car nearly matching IndyCar speeds sounds exaggerated, until you look at the numbers.

By Verdad Gallardo | 2026-05-04 20:03:36


VIEW MORE
story-6
Top 10 Corvettes Coming to Mecum Indy 2026!

Among a rather large group of them.

By Brett Foote | 2026-05-04 13:56:44


VIEW MORE
story-7
Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

Slideshow: the top 10 things Corvette owners want in the C9 Corvette

By Michael S. Palmer | 2026-04-30 12:41:15


VIEW MORE
story-8
10 Revolutionary 'Corvette Firsts' Most People Don't Know

Slideshow: 10 Important Corvette 'firsts' that every fan should know.

By Joe Kucinski | 2026-04-29 17:02:16


VIEW MORE
story-9
5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

Slideshow: Should you buy a 2020-2026 Corvette or wait for 2027?

By Michael S. Palmer | 2026-04-22 10:08:58


VIEW MORE