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Change a/c evaporator how difficult?

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Old Jan 6, 2019 | 08:27 PM
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Default Change a/c evaporator how difficult?

I just put $1200 in my a/c rebuild which was everything but the evaporator. I wanted it working before my car went to the body shop for paint. I got that task done and then the car set for two weeks in the garage. Saturday I took it to the body shop and the AC would not work and the whole inside of the windows were completely fogged up. So anyhow I'm pretty sure the evaporator is going to need replaced. I hate the idea of someone leaning over my newly painted fenders to replace the evaporator. it will be four to six weeks before I get the car back from paint so I need to figure out rather to tackle the job on my own or have a shop do it. So how difficult is it and does it involve getting under the dash from the interior?
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Old Jan 6, 2019 | 10:17 PM
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Originally Posted by Monterey C6
I just put $1200 in my a/c rebuild which was everything but the evaporator. I wanted it working before my car went to the body shop for paint. I got that task done and then the car set for two weeks in the garage. Saturday I took it to the body shop and the AC would not work and the whole inside of the windows were completely fogged up. So anyhow I'm pretty sure the evaporator is going to need replaced. I hate the idea of someone leaning over my newly painted fenders to replace the evaporator. it will be four to six weeks before I get the car back from paint so I need to figure out rather to tackle the job on my own or have a shop do it. So how difficult is it and does it involve getting under the dash from the interior?
What year car ? Do you own a Corvette Assembly Manual ? SBC or BBC ? The next thing I'd do when given the car back is have the A/C system retested first and make sure all the controls work, vacuum et. all
The evaporator is accessed from the engine bay and from under the car.
As for ease ? Depends on your skill level and patience.
Best.

Last edited by caskiguy; Jan 6, 2019 at 10:19 PM. Reason: add content
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Old Jan 6, 2019 | 10:21 PM
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Originally Posted by Monterey C6
I just put $1200 in my a/c rebuild which was everything but the evaporator. I wanted it working before my car went to the body shop for paint. I got that task done and then the car set for two weeks in the garage. Saturday I took it to the body shop and the AC would not work and the whole inside of the windows were completely fogged up. So anyhow I'm pretty sure the evaporator is going to need replaced. I hate the idea of someone leaning over my newly painted fenders to replace the evaporator. it will be four to six weeks before I get the car back from paint so I need to figure out rather to tackle the job on my own or have a shop do it. So how difficult is it and does it involve getting under the dash from the interior?
First off, how do you know its the evaporator? I would start there.
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Old Jan 6, 2019 | 10:28 PM
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I think the evap is accessed under the hood.

Ive done a fair amount of ac work but never on c3 vette.
I think all GM’s for decades had evap accessible in the black box under the hood. I know the have a fixed orifice simple control system. Your guess that the evap is leaking seems right based on the story. Maybe add dye. Charge it with cheap 134a until you find the leak then use expensive rare r12 once the leaks are gone.
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Old Jan 6, 2019 | 11:49 PM
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It is a 1975 so obviously a small block. Since the whole thing can be done from under the hood I will most likely do it myself. The reason I suspect the evaporator is because everything else related to the AC under the hood is all brand new. The only thing left old is the evaporator. Also I did not see any die indicating a leak anywhere under the hood.
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Old Jan 6, 2019 | 11:50 PM
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I will feel better if I do it myself since it is doable. That way I don't have to worry about someone else scratching my new paint.
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Old Jan 6, 2019 | 11:51 PM
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Originally Posted by Monterey C6
It is a 1975 so obviously a small block. Since the whole thing can be done from under the hood I will most likely do it myself. The reason I suspect the evaporator is because everything else related to the AC under the hood is all brand new. The only thing left old is the evaporator. Also I did not see any die indicating a leak anywhere under the hood.
Okay. Pull the resistor grid and look inside, and look underneath. The dye runs out the condensate hole.
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Old Jan 7, 2019 | 12:54 AM
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Originally Posted by Monterey C6
It is a 1975 so obviously a small block. Since the whole thing can be done from under the hood I will most likely do it myself. The reason I suspect the evaporator is because everything else related to the AC under the hood is all brand new. The only thing left old is the evaporator. Also I did not see any die indicating a leak anywhere under the hood.
I have found leaky fittings frequently. Soapy bubbles may show the leak too.
A refrigerant detector is expensive but it would be probably help a lot.
The aluminum pipes tend to get stuck at threaded fittings like siezed together.

Last edited by Greengear; Jan 7, 2019 at 12:55 AM.
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Old Jan 7, 2019 | 06:36 AM
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just because everything is new, doesn't mean it is not a bad new part or a nicked O-ring on installation. rule of thumb. if you just did something and something else went wrong-YOU JUST DID IT!!! double check your work. use dye. find the leak. possible even likely you are right. but be sure.
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Old Jan 7, 2019 | 09:21 AM
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I think your best bet to check the evaporator is with an electronic leak detector. They can be rented for around $20 I believe.
Stick the sniffer in the center a/c vent with car running, ac and fan on. If there is a leak it will find it. Chased a leak in my 280zx and found it this way when everything else failed to find it. ( I ended up buying a sniffer!)
Happily, my vette a/c is koool.

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Old Jan 7, 2019 | 02:07 PM
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I changed my evaporator on my 72 sb 3 months ago. I worked with a mechanic, as I did not have all the tools and a full lift to do the job. He did not work on the car, unless I was there to work with him. We used the following, excellent posting from fellow forum member as a guide..

https://www.corvetteforum.com/forums...-cleaning.html
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Old Jan 7, 2019 | 03:02 PM
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Never use assumptions when troubleshooting, it will cost you lots of time and aggravation.
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Old Jan 7, 2019 | 03:55 PM
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Interesting thread. First, you say the AC would not work on the way to the body shop after the car sat for two weeks. Did the system work satisfactorily before sitting? I will not assume it did, as you didn't state in your original post whether or not it was working fine right after the rebuild, but before the trip to the body shop.

Secondly, I see a lot of discussion about checking for a leak. Don't start chasing problems that may not exist before you start at square one. Have you checked to verify whether or not you even have refrigerant in the system? What were the results from your static pressure test? Start there. You say your car is a '75. Did you restore the system to 100% original including installing a rebuilt V.I.R assy? Those rebuilt units are notorious for sudden failures. Many possibilities here, but NONE should be explored until you know the basics first...
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