'81, inconsistent spark firing

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The secondary air valve is spring loaded. There is a very small allen set screw underneath the left arrow.Back it off and the valve flops around. You turn the screw shown with right arrow till the door just closes, add 3/4 turn, then tighten the set screw.


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I took a test run tonight and it ran great, crisp throttle response where I was getting **** before.
That is, until about ten minutes into it and my headlights started to dim. My voltmeter was getting very close to the red zone. With the voltage low all sorts of bad things can happen to a CCC system, so I'll say that this thread has run its course. Problem solved. Onto the next one.
Many thanks to all who contributed.


It's was that, plus a vacuum leak, and probably some weak electrical connections....
Also, something is blowing my 20 amp gage fuse. I've replaced it twice now. It powers the check engine light and that goes to terminal G at the ECU.
Last edited by Yadkin; Jun 2, 2020 at 10:08 PM.
it's programming "assumes" all parameters are as new.
If the EGR relay fails, it doesn't know. It thinks it's doing it's thing.
If the AIR bypass valve fails, it doesn't know.
If you remove all the stuff, it "thinks" its still there.
If the car thinks the smog pump is working, it alters the fuel ratio because it believes the reading is diluted. If it's really not, it doesn't know.
IF the voltage is low, well, you get the idea

I read the amperage it with my clamp on meter with lights and fan on and it's putting out 34 at idle. 13.6 volts. Raise the RPMs and my amp meter goes to zero- I don't know if that is an issue with my meter.
At idle I turn on the HVAC fan and the dash voltmeter goes below 13. Add in headlights and it goes further down. Add in highs and it's close to the red zone.
Voltage drop from the alternator is 0.3 volts on the positive side and 0.03 on the negative. That's a little high on the positive side but still tolerable.
I fully charged the battery last night. Turn the car off, leave the high beams on for 5 minutes then turn them off, and the voltage is at 12.6. That's not the problem.
Just ordered a new 85 amp from Autozone. They list a 63 amp "without rear defrost". Mine has that. It also has AC, both which require the bigger alternator.













