Replacing a fuel pump

https://www.corvetteforum.com/forums...at-shield.html
careful, those manifold bolts are not meant to be too tight!

https://www.corvetteforum.com/forums...at-shield.html
careful, those manifold bolts are not meant to be too tight!
And then the first hitch, the armor on the S-line to the carb is so thick I can barely get a line wrench to clear it. And then when I do it barely seems to get on the fitting. Question one, is the fitting 5/8". That's the wrench I can get on it.
Second question, should I heat the fitting to break it free - just kidding, though it might be appropriate for the 4th .
Real second question, before I pull the tire to access things better will turning the steering right or left get the linkage out more out of the way so I have any more freedom to get a wrench up in there and turn it?
the s hose question i do not understand..the s rubber hose is from line to pump.
if your talking metal line to carb..i dont remember difficulty and what flare wrench. You may need to bend to fit new pump as it likely will be shorter..maybe remove rubber first? Get ready for gas in lines..
should be clear shot? Leave 90 on the pump just take off steel line…swap 90 on new pump on bench, note location..when assembling start lines while pump loose so it threads easier…I don’t remember but may have removed from carb too..
Last edited by interpon; Jul 3, 2021 at 07:54 PM.
the s hose question i do not understand..the s rubber hose is from line to pump.
if your talking metal line to carb..i dont remember difficulty and what flare wrench. You may need to bend to fit new pump as it likely will be shorter..maybe remove rubber first? Get ready for gas in lines..
should be clear shot? Leave 90 on the pump just take off steel line…swap 90 on new pump on bench, note location..when assembling start lines while pump loose so it threads easier…I don’t remember but may have removed from carb too..
Last edited by vince vette 2; Jul 4, 2021 at 08:44 AM.
Last edited by interpon; Jul 7, 2021 at 04:37 PM.
The Best of Corvette for Corvette Enthusiasts
I bought a fuel pump to carb line from here for my 82’ Camaro with a Q-Jet and it fit perfect…..small little tweak at the filter inlet.
Jebby
Last edited by Jebbysan; Jul 7, 2021 at 07:05 PM.
- worn out pivot on the actuator - replace pump
- damaged push rod - replace pushrod and pump
- damaged cam lobe - complete engine OH/upgrade
- engine rod - complete engine OH/upgrade
- worn out pivot on the actuator - replace pump
- damaged push rod - replace pushrod and pump
- damaged cam lobe - complete engine OH/upgrade
- engine rod - complete engine OH/upgrade
(hoping) with stethoscope you really know and will hear it on the actual fuel lines..





Here is what you need to do:
- Find the #1 plug wire on your distributor cap and make note of the position of the #1 tower.
- Pop the distributor cap off and then "bump" the engine over (using the starter) until the rotor points to the #1 tower position.
- Put the cap back on
- Remove the old fuel pump
- Remove the plug bolt from the front of the engine block for the fuel pump pushrod hole location. All small block Chevys have this bolt:
- Using your fingers, needle nosed pliers, or a screwdriver, push the fuel pump pushrod upwards until it hits the camshaft eccentric. It should move upwards about an inch from its current "dropped-down" position. Hold it there.
- Install a fully-threaded 2" long bolt into the hole that you pulled the plug bolt out of. Tighten the bolt until you feel it hitting and jamming the pushrod.
- Install your new fuel pump and snug it down.
- Remove the 2" long jam bolt and re-install the stock plug bolt.
Lars
Last edited by augiedoggy; Jul 9, 2021 at 11:02 AM.
Lars - Thanks for the step by step.
Auggie - how are things in N. Tonawanda? Maybe I noticed that was your location before. I don't recall. I grew up one town east of Batavia.
Current status on the job. I followed Lars's steps up to:
- Using your fingers, needle nosed pliers, or a screwdriver, push the fuel pump pushrod upwards until it hits the camshaft eccentric. It should move upwards about an inch from its current "dropped-down" position. Hold it there.
I double checked the distributor position and it is pointing at the post for #1 cylinder. Am I missing something here?
My other item is that now having the pump off I can see that the new one, an Airtex from Rock Auto, is about 1/2" longer than the old, i.e. the bottom extends lower on new than the old. Also, the clocking is a little different. I assume these issues will make it problematic to attache to a reproduction carb line. Any thoughts on one that might be closer to original?
clearly a different angle between the mount plate and line fitting.
As for any immediate sign of failure, nothing is obvious. I might try to sneak it into our CT X-ray for a look at it's innards.
Last edited by vince vette 2; Jul 11, 2021 at 09:15 PM.
Last edited by augiedoggy; Jul 11, 2021 at 10:15 PM.
put some grease in there too around lever. i think one time i even used a tube of gasket maker. (or buy one)when pump loosely installed screw in the lower with top loose.. there is some wiggle bend room and then make sure clearly aligned for carb connection...
Original note: "Anyway, on that Carter unit you have, could you measure the bottom from the crimp ring to the base to see if the height is closer to the original pump which is 1-15/16" from the bottom of the crimp ring to the bottom of the reservoir."
So now I guess I start driving from parts store to parts store until I find one that matches. On the bright side, the fuel line from Inline looks exact.
Last edited by vince vette 2; Jul 12, 2021 at 01:21 PM.
Original note: "Anyway, on that Carter unit you have, could you measure the bottom from the crimp ring to the base to see if the height is closer to the original pump which is 1-15/16" from the bottom of the crimp ring to the bottom of the reservoir."
So now I guess I start driving from parts store to parts store until I find one that matches. On the bright side, the fuel line from Inline looks exact.













