Help me design my engine





I cheeped out at some point and never did shaft rockers. The best stud girdles with ARP 7/16th studs don't move around much in a sub 8000 rpm motor. you never really have to reset the valve lash. It's more of a check.
396 small blocks are just a 30 or 40 over stock 4 bolt block.
Will need a vac can for power brakes big deal. Still easy to drive and will scream.
Jebby, I know what you're saying about the 406. I just built a stroker motor for my son with a Mopar 318 polysphere engine (yes, you read that right) and it's night and day. But I have two other big block Mopars that I'll be restoring next. One is a 383 that I'm going to stroke and build to 500+ hp. The other will be closer to stock, but it has a 440 and they are no slouch. So those cars will be built for low to mid range monster power and torque. I want the Corvette to have a different personality, so I have some variation in my "stable".
Coming from a life-long big block Mopar guy... If you have driven even a bone stock 440 with headers, then i assure you, nothing in the small block Chevy world short ov a high-buck high-cube (427/454) big bore/stroker will impress you, torque wise.
I'm doing the exact same thing as you... a different feel. After spending decades bashing people with my 440 sledgehammer, i've come to appreciate high RPM and extremely scienced-out, optimized builds. I've become obsessed with efficiency. I am not knocking the acumen ov the guys in here... we have some serious professional knowledge in here... but as a general rule, i find most people are WAAAAY too quick to just take a sledgehammer to the problem ov making power and speed. Need more power? Throw a massive crank at it, maybe some heads with really big holes, an obscene crank, blast the compression and run it on race gas. Yeah, dont actually learn how an engine works, or god forbid, anything about volumetric efficiency... just throw money at it. Mopar guys are probably the worst for this. Thats why you see half a dozen stroked 440's running deep into the 14's at any typical local track night. I'm going the other way, and have become obsessed with DOHC V8's. At the same track you can see 4.6 mod guys (i'm not even going to start with the Coyotes...) running 11's at close to 120mph without nitrous or boost. Now... before i get the flames, yeah i know thats apples and watermelons... but it makes the point just the same. If i can make 350HP at the wheels with a 281cid stock longblock, stock head, stock cam engine... then do you really need a 400cid stroker to do the same in a Chevy? I love the NASCAR/Cup engines for this... even the older ones 'only' making 700HP and 500+tq. Chevy's ludicrous aftermarket has some wonderful options... explore it. There was a local guy here with a very simple, very well thought out 355 Chevy... making around 550HP and just a hair under 500ft/lbs, N/A. That thing ran hard all season long, not a hiccup. That was a fast car ("lazy tens"... as he put it), and he said it was no more difficult to live with than a bone stock LT1. My ex-boss had an ancient Chevy pick-up, set up for nitrous. I'm not sure ov the details, but it had a stock bore/stroke 350, with some serious iron heads, single plane, solid cam, and it ran high to mid 12's on the engine... and that thing was heavy. He drove it to work. I drove it, it felt like my 6-pack cammed 440 Charger, save the bigger stall.
I think what happens is that guys like Jebby get sick ov answering the constant 'how do i make 400HP out ov my SBC?' questions, and just hand out the easy, sure-thing recipes. Personally, i would love to see what guys like this could do in class racing, where they need to squeeze every single horse out ov a specific combo. The 4.6DOHC guys were getting absurd with this... until the Coyotes came along anyways. God damn stock (longblock) Coyotes are running mid-nines now... And those ridiculous F.A.S.T. guys... Jesus...
Anyways, thats just my unpopular opinion.





I use better callies crank shafts and 1200 hp Manley H beam rods because I broke a crank shaft in my first 427 SBC, but with typical 64cc compression like mine is 11.2 and it runs very well on pump gas for the past 20 years with a 236/242 roller cam 4 degrees retarded for top end power. Crower cranks are also good. Crankshafts - 3.875 in. Engine Stroke (in.) - Lightened - Free Shipping on Orders Over $99 at Summit Racing
Engine Rotating Kits - 3.875 in. Engine Stroke (in.) - Free Shipping on Orders Over $99 at Summit Racing





The Best of Corvette for Corvette Enthusiasts
That's all you need for a really fun street motor. With today's tech a similar combo could easily make 425+ HP. What I would change if I were to build it today:
Heads. #1. The best like AFRs probably worth 40 hp alone. #2 Roller cam. Just makes more power everywhere. I like the HR cams for their more gentle on the valve train ramps and softer spring useage. But run solid roller lifters on it for no pump up worries. Run Very tight lash. Also let's you monitor roller wear. A Hybrid setup.Be very very cautious about going very far past 230 dur @ .050. Loses bottom end quickly. But you are asking for some of that. So say mid 230s. Maybe 112 LC to get a little vac back. You'll be dancing around the edge on that. Just idle it a little higher like 900. IIRC I had 12 inches.The LT-1 solid cam at 242 is 231 without the lash. The 252 30-30 cam is 239 without it's lash. So you can compare to a HR.Keep the AL flywheel. But put a TKX 5 speed in it for 10 or 12 :1 first gear!
It won't have bb TQ but it will be fast. And it will feel like it could rev forever. Linear power curve. Just keeps building......
Add 10 more duration and you maybe gain 500 rpm up top, but it will be like a PITA race motor down low. That's what some want.
Last edited by leigh1322; Sep 21, 2021 at 01:53 PM.
Heads. #1. The best like AFRs probably worth 40 hp alone. #2 Roller cam. Just makes more power everywhere. I like the HR cams for their more gentle on the valve train ramps and softer spring useage. But run solid roller lifters on it for no pump up worries. Run Very tight lash. Also let's you monitor roller wear. A Hybrid setup.Be very very cautious about going very far past 230 dur @ .050. Loses bottom end quickly. But you are asking for some of that. So say mid 230s. Maybe 112 LC to get a little vac back. You'll be dancing around the edge on that. Just idle it a little higher like 900. IIRC I had 12 inches.The LT-1 solid cam at 242 is 231 without the lash. The 252 30-30 cam is 239 without it's lash. So you can compare to a HR.Keep the AL flywheel. But put a TKX 5 speed in it for 10 or 12 :1 first gear!
It won't have bb TQ but it will be fast. And it will feel like it could rev forever. Linear power curve. Just keeps building......
Add 10 more duration and you maybe gain 500 rpm up top, but it will be like a PITA race motor down low. That's what some want.
425 - 450 quite doable w/ OE 3.48" ... Note: not using my suggestions as a platform for boast either.
Perhaps ponder why GM soon quit their little 396/402 bore in favor of larger 427 bore?
Wanna buck known fluid dynamic principles? Perhaps an engineer pal can model it on a CFD program.
Steel roller rockers are smaller than aluminum ones and should fit. That's a good addition. A stud girdle will not fit. But it does not sound like you need it either.
Last edited by leigh1322; Sep 22, 2021 at 09:42 AM.





It's been my life experience that people say this or that is plenty good never tried the out of the ordinary or even built a stroker motor. If you ever saw the 441 ci small blocks roaring around circle tracks coming off the turns with the front tires in the air with 850 - 900 hp you wouldn't be thinking something stupid like the small bore to stroke ratio is impeding intake with shrouding!

When I was young I thought outside the box. 30+ years ago they had paved 1/4 and 3/8th mile circle track racing locally. Class rules were Two barrel carb, no roller cams, iron blocks and heads. Everybody ran 355 or maybe 358 ci bored out 350 chevies. The class two barrel was power limiting factory because of the low CFM. I reasoned that the motors were rpm limited because of the restricted intake. So I found a large journal 1968 327 forged crank shaft with the 3.250 short stroke. I found a good 4 bolt block and after sonic testing determined that it was good to go to .060 over bore for something like 337 ci. I found 6.250 rods with domed pistons and some of the first 200 cc iron sportsman heads on the market and I had them ported with 2.055 valves 1.60 exhaust manley tulip valves. I put lots of thought into the limited modern solid lifter cams of the day. Those old Duntov 30/30 are really poorly designed cams from the 60's when spring technology was a limitation. Crane cams made a 238/248 solid with mid .500 lift . You have to remember that I was going to compete with the established good ole boys club with their double hump headed crappy cams and bored out 350's. We showed up with an out of the box thinking car and motor. That motor could do about 1000 rpm more than any other car on the track and could pass the big boys on the straights. Every race we went to they would put up the money for a motor tear down to see how we were cheating. They hated me and my buddy enough that they would intentionally rear end us going into a turn to knock us out of the race. But it proved a point to the good ole boys who had been doing it like that for many years. Young guys with better ideas can kick your a$$.
That was my only destroked motor. later on it went into my street rod with with a dual four barrel tunnel ram and did 8000 rpm in every gear. really a fun little motor. My 79 vette became a hot rodded 355 ci drag racing machine. with the stock forged bottom end, big heads, single plane Team "G" 830 cfm carb 1 3/4 headers. Set the rev limiter at 7200 rpm to make it last. consistent low 12 second winning bracket car. It crowning achievement was running the 90 some mile state highway open road race called the "Silver State Classic" here in Nevada. With all my racing credentials of Sprint cars and paved circle track I was excepted into the max speed of 175 mph in my relatively stock looking roll caged 1979 corvette. That motor eventually expired in another event like that. It just couldn't take high rpm for like 20 minutes straight and it had severe piston failure.
So it was off to the drawing board again. 383's were starting to be the rage. So I bought engine dyno simulation soft ware and spent 100's of man hours designing cams/compression/head cfm of flow. Only to find out that cam companies only have the tooling to make their specific line up of cam choices. Until I finally got a hold of a tech from comp cams that told me about the "Cam Lobe profile book that racers use" So I looked through the lobes and settled on the endurance road racing solid roller models in the mid .600 lift and Dart 227 cc heads flowing in the 310 cfm and 243 cfm exhaust range. I didn't want to go over board in a street car with only 383 ci. So I bought a $2000 dollar crank shaft and built to do 8000 rpm and set the rev limiter to 7500 to make it last with 11.2 c/r
Well on it's maiden voyage I was very impressed with the torque compared to my previous high winding 355. Your talking nearly 30 cubic inches of more TQ. I went drag racing and instantly had a consistent 11.70 second vette. I went out an won the all vette drags in in the 11.00 to 12.49 class bracket racing.
Never build a 350 again. I made changes and a bigger cam. Then I trashed another rear end and then the tranny. Got tired of years in the hot staging lanes waiting to run and began to hate having to travel to make every NHRA division 7 points meet. It was kind of boring so I bought into a dragster and a turbo drag bike It was lots more exciting going 7.60's in the 1/4 mile and cheaper than running the poor old vette that was breaking posi units all the time.
Then I started doing more simulation time and reasoned that 396 small block was the same cost and I had all the parts. Vast improvement over the 383. Then i bought the 427 motown block and I already had the 227 Dart racing heads. Instant winner on the road racing tracks because I read the rule book about the 350 pound weight break running a small block against the up to 500 ci big blocks. My 396 has been my ready spare motor when I have to yank out the 427. My min Vette weight with driver was 3000 pounds and it was tough to get a caged 79 down that low. But cheating abounded in vintage and historic racing and I was good at it!

So nay sayers about stroker motors probably never build one or had some cheap a$$ externally balanced crate motor. I was always blessed to work at high end race shops and be around thinking people. If you are going to do a stock 4 bolt block 396 is much better than a 383. I never saw luck in 400 stock blocks. They seem to fall apart at the 700+ hp level. The bigger mains weakens the block and cooling is problematic. Aftermarket blocks are really the way to go
Last edited by gkull; Sep 22, 2021 at 12:31 PM.





Not really bragging, because I never had the cubic dollars to really do it right. That's why I went to work at a historic race shop. If you can't beat them you join them. When you go to a road race and you see professional teams with a full line up of cars and uniformed mechanics strapping in the drivers in compared to my 4 wheel drive ford and an open trailer way back when. Or even have your slicks, cooler, floor jack, and lawn chair in the vette with the passenger seat out to go to drive to the drag races.





Stock blocks are narrower at the front of the pan. So you only have to grind away on the front bottom of the block for a couple of cylinders to end up with about .050 clearance to the rod bolts. These are the 397010 better 4 bolt blocks totally blue printed for head studs.......
I had an extra used 396 light weight crank shaft and the old bearings which I didn't mind if they got covered with metal debris. so I assembled it with just bolts being tight. The final motor on the left got ARP stud kit. Later on I hot tanked and polished the older crank. They are about 42 pound Callies internally balanced
Doing a 400 dart SHP block was major grinding all the way down because they are only made for 3.750 cranks. but with 4.125 standard bore you have a 415 which kicks butt on any 400 ci build

Last edited by gkull; Sep 22, 2021 at 08:56 PM.
OTOH Many others use the minilite style and these are availbale in any custom dia, width and offset you want because they are custom made:
ET LT III
Not sure if you are going big flares or not. But there are a couple guys running 18x10s with stock fenders. Search Cargotzman:
Cargotzman, 18 x 9.5, 4.75" BSP, 270/40-18s, 10.7" of tread, front & rear
Last edited by leigh1322; Sep 23, 2021 at 08:44 PM.




















