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Broken U joint clips

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Old Apr 4, 2022 | 02:41 PM
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Default Broken U joint clips

I have the rear suspension out of my 70 to upgrade to a Van Steel coil over system and trailing arms. I also ordered new U joints. When trying to remove the old U joints (seem original) I broke the retaining clip. Are there any magic tricks to getting that clip out?
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Old Apr 4, 2022 | 05:42 PM
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Is the broken end flush with the yoke, or did is there a little curved end on it?
If there's a little curved end, get behind it with a small screw driver and tap it out with a hammer.

Last edited by AKjeff; Apr 4, 2022 at 06:19 PM. Reason: moved a comma
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Old Apr 4, 2022 | 06:11 PM
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Are you rebuilding the half-shafts?

I used a trick called "send them to Bair's and make it their problem".
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Old Apr 4, 2022 | 06:37 PM
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Can you press the joint in so it's flush?
Or take it apart from the other side first.
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Old Apr 4, 2022 | 06:51 PM
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If you're changing the half shaft u-joints Bolt the HS ends together so you don't bend the flange or buy the tool.
Mark the driveshaft so it goes back in the same way.
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Old Apr 4, 2022 | 07:35 PM
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Originally Posted by AKjeff
Is the broken end flush with the yoke, or did is there a little curved end on it?
If there's a little curved end, get behind it with a small screw driver and tap it out with a hammer.
It's flush. There's no flexibility left in these clips they're super brittle. When i try to squeeze them together they just snap.

Originally Posted by Bikespace
Are you rebuilding the half-shafts?
Just replacing the U joints. What goes into a 'rebuilt half shaft'?

I used a trick called "send them to Bair's and make it their problem".
This is a valid strategy depending on how big of a pain this turns into.

Originally Posted by Peterbuilt
Can you press the joint in so it's flush?
Or take it apart from the other side first.
All the clips seem to have the same brittleness issue so everything is stuck.
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Old Apr 4, 2022 | 09:21 PM
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I would try a small sharp chisel and strike down at the middle part and pick it out as tension gone and already brittle.
@Peterbuilt i bolted mine together and it still bent ! Made the tool.
op i have a bunch extra clips if you need some i can mail if you cannot find and not replacing.
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Old Apr 4, 2022 | 09:25 PM
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Try tapping one cap slightly into the u-joint, with a hammer, away from the clip. Add lots of penetrating oil. Try prying it out of the groove wit ha screwdriver or pic tool.
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Old Apr 4, 2022 | 10:30 PM
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Put the shafts in a vise, I have a Rigid pipe tripod that I use, and burn out the cross with an Oxy/Ace torch, the clips are not a concern with old joints, trying to press them out is tough. Burning makes it a lot easier.
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Old Apr 7, 2022 | 05:41 PM
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Plus it is SO satisfying!

Important safety tip - a hot cross looks like a cold cross!
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