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Brake bleeding & hair pulling

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Old Apr 25, 2022 | 10:32 AM
  #41  
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Try driving the front up on ramps, remove rear wheels and lower the rear as much as you can. This will improve the angle of the rear calipers.
I use the Motive bleeder at the MC and about 12 psi to bleed the calipers, helps a lot.

Last edited by kodpkd; Apr 25, 2022 at 11:59 AM.
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Old May 2, 2022 | 05:59 PM
  #42  
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Ok I had to get away from this for a bit just to take a break. So here's where I'm at. I've bled bled and more bled using all the tricks mentioned here and elsewhere. I cannot get any bubbles to come out of the calipers or MC. I've bled the MC multiple times, banging it with my rubber mallet which worked good at getting the last tiny bubbles out. Same on the calipers. Went for test drive. I have brakes now but still a lot of pedal travel....not to the floor but pretty far for sure. I checked all the calipers and I still have some slight weeping out of bleeders and also a couple of the proportioning valve connections. Again, it's very slight but there. I will try and carefully see if there's anymore room to tighten but I already know I'm close to the limit. So, would that very small amount of weepage be the reason for the long pedal travel? Could there be something not right with the MC or the rod possibly? When I took the MC off, the rod is only about 1-1.5" long. This is on an '81. Does that sound about right for this year? Any other thoughts?

Thanks guys.
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Old May 2, 2022 | 07:06 PM
  #43  
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The question is not about the booster rod length, but rather the gap between the rod and the MC.
Should be 0.060.
Too tight, brakes drag constantly.
Too loose, extra pedal travel.
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Old May 2, 2022 | 07:14 PM
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Originally Posted by HeadsU.P.
The question is not about the booster rod length, but rather the gap between the rod and the MC.
Should be 0.060.
Too tight, brakes drag constantly.
Too loose, extra pedal travel.
I never checked this I just dropped the rod back in and went to work. I’ll see if I can move the master out enough to check it without breaking the lines. Man I don’t want to bleed them again if I can can get away with it….
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Old May 2, 2022 | 07:24 PM
  #45  
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You can leave the lines attached.
Remove the two nuts and pull the MC away from the booster within reason.
There is a special tool that measures and sets-up that critical booster rod gap.
Or.
Go to Wlamart toy section. Get a egg of Silly Putty. Place a gob of it on the end of the booster rod. Reinstall the MC, just snug the nuts down.
Remove MC and try to retrieve and measure the thickness of the clay. That is your gap.
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Old May 4, 2022 | 02:11 PM
  #46  
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The gap between the MC and the rod is supposed to be .020". The .060 is the pedal free play according to the manual.
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Old May 5, 2022 | 09:27 AM
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Brake Pedal free play is 1/8" - 1/4".
Booster Rod gap is 1/16" or 0.063 according to manuals.
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Old May 5, 2022 | 10:00 AM
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this is for a 68 manual brake car, I would guess different years and power brakes could be different . Factory assembly manual.
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Old May 5, 2022 | 10:08 AM
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A sheet of paper.
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Old May 5, 2022 | 10:10 AM
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Less than a sheet of paper.

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Old May 5, 2022 | 10:16 AM
  #51  
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.02

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Old May 5, 2022 | 10:21 AM
  #52  
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He said 1/16",,,,,,, but he also said a human hair distance.

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Old May 5, 2022 | 10:35 AM
  #53  
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Yep, I pulled the MC and removed the gasket that someone had put on there. It's been raining for days here so I won't get to test that change until Sat. Will let you know the results. BTW, the rod on my '81 is non-adjustable....
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Old May 5, 2022 | 10:57 AM
  #54  
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Not adjustable at the pedal or the booster? It should adjust at the pedal.
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Old May 5, 2022 | 12:40 PM
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After a certain yr. the rod was non-adjustable at the pedal assembly or at the booster rod.
Don't know when that changed.
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Old May 5, 2022 | 02:52 PM
  #56  
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The rod from the booster to the MC is non-adjustable. At the pedal, I tried to take a look yesterday but couldn't really get a good view of it. The service manual shows a nut there, but gives no explanation on adjusting it. I'll try again this weekend when I have better light.
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Old May 5, 2022 | 03:31 PM
  #57  
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I would start with the, rod to MC, measuring tool. If you have a "very small" gap between the rod and the inside of the MC, you should be good. In reading about the 81 vet, it very important the MC and booster are made to go together.

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Old May 5, 2022 | 06:52 PM
  #58  
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Originally Posted by sci85
The rod from the booster to the MC is non-adjustable. At the pedal, I tried to take a look yesterday but couldn't really get a good view of it. The service manual shows a nut there, but gives no explanation on adjusting it. I'll try again this weekend when I have better light.
Keep in mind that service manuals cover a wide range of years. They don't always reprint or update when a change has been made.
Especially in the brake category:
Combination Valve > Proportioning Valve, Master Cylinder piston design, Brake Pedal Assembly, Booster Rod, etc.

I have a service manual that states '74 - "77 had only four bleeders. Then six bleeders starting in '78.
H-m-m-m-m-m.

So think of a service manual as general knowledge, not specific.
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Old May 6, 2022 | 02:10 PM
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Ok I had to back the corvette out of the garage and the pedal felt much better. It engages much quicker now. Will do a more detailed test tomorrow but one quick question. How much brake drag is acceptable? Here’s a quick video. Is this ok or do I need to back off the rod clearance a bit more?

Attached Files
File Type: mpeg
IMG_4435.mpeg (4.32 MB, 22 views)

Last edited by sci85; May 6, 2022 at 02:56 PM.
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Old May 6, 2022 | 06:30 PM
  #60  
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That does seem like too much drag. I wondered about my caliper drag also, I drove about a mile without braking,, and touched the disc, it wasn't that hot. Check both sides to be sure they are the same. Make sure it isn't the bearings that are too tight. Kind of hard to see but I assume that is the front.
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