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Affordable LS swap headers?

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Old Sep 7, 2024 | 07:15 AM
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Default Affordable LS swap headers?

I’m doing an LS1/T56 swap into my ’81 and I’m searching for headers. Was originally looking for long tubes to maximize flow, but I’m realizing they’re all $1000+. I don’t mind spending money where needed, but I’d rather not give up my first born in exchange for car parts 😂🤣

What headers will fit without breaking the bank? There seems to be tons of options out there, but I don’t just want to buy something, only to realize it’s bumping into the power steering (I’m using OEM, not Bergeron).

I’m open to mid-lengths, but I’d like to stay away from shorties if possible.

I found these Hedman 45940 on JEGS, but can’t find much info on them here. Anyone know anything about them?
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Old Sep 7, 2024 | 08:51 AM
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If you don’t mind cast iron Hooker makes a swap manifold style header that fits in a C3. There are eBay knock versions of the Hooker available for $125.



Last edited by TorchZ51; Sep 7, 2024 at 09:06 AM.
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Old Sep 7, 2024 | 05:00 PM
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On my last couple of LS swaps I've used Speed Engineering SS full length headers. Yeah they are China made. About $300 a set. My current 80 Camaro project has a LS3. I used the Speed Engineering 1 3/4" fit well and don't leak. Don't know if the fit a C3.
I would love to use made in the USA headers but I just can't afford them.
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Old Sep 7, 2024 | 05:19 PM
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Originally Posted by 71 Vert LS1
On my last couple of LS swaps I've used Speed Engineering SS full length headers. Yeah they are China made. About $300 a set. My current 80 Camaro project has a LS3. I used the Speed Engineering 1 3/4" fit well and don't leak. Don't know if the fit a C3.
I would love to use made in the USA headers but I just can't afford them.
Yeah there’s plenty of inexpensive China-made headers. The issue is knowing whether or not they fit a C3.

Is the general approach here just trial and error? Pick something you think will fit and give it a shot?
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Old Sep 7, 2024 | 09:03 PM
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Just over on the Speed Engineering site. No specific header for a C3 LS swap.
What steering do you have? Stock assembly or Borg swap?
The 80 Camaro mid length headers look like they could work but it looks like they don't have an O2 sensor bung. Not a big deal.
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Old Sep 7, 2024 | 09:23 PM
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Originally Posted by 71 Vert LS1
Just over on the Speed Engineering site. No specific header for a C3 LS swap.
What steering do you have? Stock assembly or Borg swap?
The 80 Camaro mid length headers look like they could work but it looks like they don't have an O2 sensor bung. Not a big deal.
Stock steering

Do I NEED an O2 sensor? Will I have to install that bung myself, or could I just forego it?

Also, when you say it “looks like it could work”, what exactly are you seeing that’s telling you that? Would be good for me to know what to look out for.
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Old Sep 7, 2024 | 11:32 PM
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Originally Posted by rabinaba
Stock steering

Do I NEED an O2 sensor? Will I have to install that bung myself, or could I just forego it?

Also, when you say it “looks like it could work”, what exactly are you seeing that’s telling you that? Would be good for me to know what to look out for.
Unless you plan on using a carburetor on your LS engine, you will need a mount for an O2 sensor.

From my searches online it seems that anything midlength or longer won’t fit in a C3 without at least some minor modifications. Anything that will fit perfectly will come at a premium.

Unless you insist on having headers I would give the manifolds shown earlier in the thread a good consideration. They flow pretty well for being a stock looking piece, and should fit without issue.
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Old Sep 8, 2024 | 10:56 AM
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Originally Posted by Piersonpie
Unless you plan on using a carburetor on your LS engine, you will need a mount for an O2 sensor.

From my searches online it seems that anything midlength or longer won’t fit in a C3 without at least some minor modifications. Anything that will fit perfectly will come at a premium.

Unless you insist on having headers I would give the manifolds shown earlier in the thread a good consideration. They flow pretty well for being a stock looking piece, and should fit without issue.
I was kind of hoping to do long tubes, for both the performance and aesthetic. It’s a body off frame build, I’ve put a ton of effort into it, I’d hate to take a shortcut at this point (especially since I know it’s so much easier to install now than in the future).

We’ll see I guess.
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Old Sep 8, 2024 | 03:44 PM
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I've used Speed Engineering long tubes for a 70-81 F-Body on C3s. The only issue is the passenger collector is super close to the floor.
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Old Sep 8, 2024 | 04:06 PM
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Originally Posted by Tranz Zam
I've used Speed Engineering long tubes for a 70-81 F-Body on C3s. The only issue is the passenger collector is super close to the floor.
Good to know. Not ideal, but that’s definitely an option!
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Old Sep 8, 2024 | 04:57 PM
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On my 80 Camaro LS3 swap with the Speed Engineering long tubes I had to ding the floor pan a bit for O2 sensor clearance. But the good thing is the bottom of the headers is slightly above the bottom of the subframe.
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Old Sep 8, 2024 | 08:39 PM
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Originally Posted by rabinaba
Good to know. Not ideal, but that’s definitely an option!
Report back if the Speed Engineering long tubes work on your 81. I’ve been told they will not work on 80-82 C3s.


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Old Sep 9, 2024 | 07:18 AM
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Originally Posted by 71 Vert LS1
On my 80 Camaro LS3 swap with the Speed Engineering long tubes I had to ding the floor pan a bit for O2 sensor clearance. But the good thing is the bottom of the headers is slightly above the bottom of the subframe.
Originally Posted by TorchZ51
Report back if the Speed Engineering long tubes work on your 81. I’ve been told they will not work on 80-82 C3s.
I’m actually just remembering that I have the power seat option, which means my driver’s side floor pan is going to be lower.

This is a nightmare 🤦🏻‍♂️
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Old Sep 9, 2024 | 04:02 PM
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rabinaba
No nightmare. See here for a beautacious exhaust: https://www.corvetteforum.com/forums...post1604898317


Originally Posted by rabinaba
I’m actually just remembering that I have the power seat option, which means my driver’s side floor pan is going to be lower.

This is a nightmare 🤦🏻‍♂️
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Old Sep 10, 2024 | 08:33 AM
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Sidepipes are the answer to the 81 floor pan. Or an 80 floor pan swap.

I picked up a set of LS7 manifolds for my LS6 swap. Not headers, but should still flow well enough, and tgey were cheap! @cagotzmann has them installed in his LS3 swap thread.

If you want to allow for a Z-bar clutch, your options may be more limited.
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Old Sep 10, 2024 | 09:32 AM
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Originally Posted by Bikespace
Sidepipes are the answer to the 81 floor pan. Or an 80 floor pan swap.

I picked up a set of LS7 manifolds for my LS6 swap. Not headers, but should still flow well enough, and tgey were cheap! @cagotzmann has them installed in his LS3 swap thread.

If you want to allow for a Z-bar clutch, your options may be more limited.
Oh wait - do long tubes not fit with the Z-bar? I hadn’t planned on swapping that out.

Re: floor pan - yeah I might just rip out the floor pan and put a standard one in. I really don’t want to go the side pipes route, unfortunately.
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Old Sep 10, 2024 | 09:35 AM
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Originally Posted by rabinaba
Oh wait - do long tubes not fit with the Z-bar? I hadn’t planned on swapping that out.

Re: floor pan - yeah I might just rip out the floor pan and put a standard one in. I really don’t want to go the side pipes route, unfortunately.
The Billy Boat headers do fit with the Z-bar (there was a thread on this). But they may not be as long-tube as you want, and they are NOT cheap.
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Old Sep 10, 2024 | 09:39 AM
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Originally Posted by carriljc
rabinaba
No nightmare. See here for a beautacious exhaust: https://www.corvetteforum.com/forums...post1604898317
Oh my god, that’s a thing of beauty - why did I think of that?!?!
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Old Sep 10, 2024 | 09:43 AM
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Originally Posted by Bikespace
The Billy Boat headers do fit with the Z-bar (there was a thread on this). But they may not be as long-tube as you want, and they are NOT cheap.
Oh I’m definitely not looking to spend Billy Boat money 😂 and they look to be more mid-length that long tube.

Which brings up a good question - how to mid-lengths fit?

At this point, it’s sounding like I’m either going to have to go mid-length or shortys. I really didn’t want to do that, but I guess it’ll help tone down the chop from my cam, which is good.
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Old Sep 10, 2024 | 11:09 AM
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rabinaba
Yep. I think those pass-under tranny crossmembers are the hot ticket for exhaust issues. I don't even have a 81-82 but MattoonVette addressed the exhaust issue for the folks imagining nightmares for a non-problem.
I found that link when looking for solutions to the fatter (than a Manual) 200-4R that I installed. Pass-under allowing moving the exhaust a little bit more away from the tranny makes it easy....and the exhaust is straighter.....and it's a lot easier to remove....and I was able to weld the exhaust sections(less chance of leakage) such that it now drops down and out of the way a lot easier.


Originally Posted by rabinaba
Oh my god, that’s a thing of beauty - why did I think of that?!?!
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