C4 General Discussion General C4 Corvette Discussion not covered in Tech

Split plexiglass - repair

Thread Tools
 
Search this Thread
 
Old Sep 28, 2001 | 05:28 PM
  #1  
Dutch W.'s Avatar
Dutch W.
Thread Starter
Advanced
 
Joined: Aug 2001
Posts: 74
Likes: 0
Default Split plexiglass - repair

Hello,
I just bought an '87 4+3 coupe with 58k original mi. (my first Corvette), so I'm a little tapped out. The car came with a hard top and a glass top
with a split in the (blue) plexiglass that the previous owner said has been there for some years. The split starts off at width of about 1.5 to 2mm (from the front of the car top) and tapers off and ends after 14". It starts about a third of the way over from the passenger door.

Does anyone have ideas on repairs (both functional ie vs. rain and cosmetic)? Functionally, would a silicon caulk work? which one? A local plexiglass place here said that's all they would do, and that the split seems to have stabilized. I know I could get the plexiglass replaced... probably run about $500 for repair and shipping which I don't have right now. If you do have recommendations or experiences regarding a replacement that would be good to hear, too, though. Also, if I replaced it I'd consider getting the gray in place of the blue tint -- anyone have a functional preference for the gray over the blue or vice versa? I've only seen gray on other cars.

Thanks for any responses.



[Modified by Dutch W., 9:35 PM 9/28/2001]
Reply
Old Sep 28, 2001 | 07:08 PM
  #2  
Rick Williams's Avatar
Rick Williams
Burning Brakes
20 Year Member
 
Joined: Oct 2000
Posts: 863
Likes: 0
From: Portsmouth,Va USA
Default Re: Split plexiglass - repair (Dutch W.)

Not sure about yours ,but I broke a piece off of mine after dropping it. I got some plastic glue and re-fit it following instructions. It never leaked, but I could always see it as a hairline crack. I replace it Wed. with a new one.
If it isn't leaking It might not be worth trying to repair it..
Reply
Old Sep 28, 2001 | 08:45 PM
  #3  
A's Avatar
A
Melting Slicks
 
Joined: Sep 2000
Posts: 2,683
Likes: 0
Default Re: Split plexiglass - repair (Rick Williams)

BEFORE




AFTER




Good as new! :lol: :smash: I plan to replace my roof very soon :yesnod:


[edit] Yow!! Sorry bout the HUGE images :eek:


[Modified by A, 6:53 PM 9/28/2001]
Reply
Old Sep 29, 2001 | 12:36 AM
  #4  
Jack Boelte's Avatar
Jack Boelte
Safety Car
20 Year Member
Veteran: Navy
 
Joined: Mar 2000
Posts: 4,395
Likes: 4
From: Anderson, IN
Default Re: Split plexiglass - repair (Dutch W.)

If you need to prevent the crack from migrating, you can "stop drill" it. Use the absolute smallest drill bit you can find (probably 1/16" would work) and drill a hole at the very end of the crack. You want to be sure the the crack does not extend beyond the hole, or the crack will continue to migrate.

You can use Silicon sealant. Get the stuff that is clear and smells like vinegar. Use electrical tape to mask an area around the crack ie. crack in between two stripes of electrical tape. Apply the sealant from the tube, use your finger wrapped in a cellophane(sp?) sandwich bag to work the sealant into the crack, being careful not to get the sealant on the wrong side of your masking. After you're done with the sealant, carefully remove the tape, do this soon, as the tape will leave an adhesive residue if left out in thsun for too long.

Option 2: Replace top.

Good luck Grasshopper. :D
Reply
Old Sep 29, 2001 | 02:27 AM
  #5  
scorp508's Avatar
scorp508
Team Owner
Supporting Lifetime Gold
25 Year Member
Liked
Loved
Community Favorite
 
Joined: Mar 2000
Posts: 83,381
Likes: 87
From: Boston, MA
Default

See if your insurance will cover a new top. Here in Massachusetts there is $0 deductible for glass coverage. My glass top was cracked, called them up, and they said no problem at all. They ordered me a brand new GM top to the tune of $1200 from the dealership the very next day.
Reply
Old Sep 29, 2001 | 07:49 AM
  #6  
Casper's Avatar
Casper
Le Mans Master
10 Year Member
 
Joined: Mar 1999
Posts: 7,996
Likes: 0
From: McAlester Oklahoma
Default Re: Split plexiglass - repair (Dutch W.)

The grey makes everything outside look dreary. Stay with the blue! :seeya
Reply
Old Sep 29, 2001 | 02:00 PM
  #7  
Dutch W.'s Avatar
Dutch W.
Thread Starter
Advanced
 
Joined: Aug 2001
Posts: 74
Likes: 0
Default Re: Split plexiglass - repair (Jack Boelte)

Hello,
Thanks for your responses.

Jack, I've worked with silicon caulk before, but don't know of anything with a vinegar smell. Is that marine caulk, maybe? Where can I get it? I was going to get the clear tub and bath sealer, but maybe that wouldn't hold up in the sun (?)

Scorp, the crack was there when I bought it, but thanks. Nice '87.

Mine is a real crack (width of 1.5-2mm to outside; ever narrowing to a hairline crack after maybe 4" where the pressure of the curve in the glass quits). Just an idea/brainstorming, but after siliconing in the crack, has anyone tried/what do you think of tinting it for added structural support and for a smooth surface on the inside? Any ideas for something on the outside? Can a person paint plexiglass (I wouldn't paint or block off the whole roof but rather would make a design or stripe)? If so, what (black) paint should you use on the outside?

Casper, I think you're right about the gray being drearier. Good point.

Thanks, all.



[Modified by Dutch W., 6:03 PM 9/29/2001]
Reply

Get notified of new replies

To Split plexiglass - repair





All times are GMT -4. The time now is 02:09 AM.

story-0
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

Slideshow: Ranking the top 10 Corvette engines by torque output.

By Joe Kucinski | 2026-05-05 11:58:09


VIEW MORE
story-1
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

Slideshow: A Corvette pace car nearly matching IndyCar speeds sounds exaggerated, until you look at the numbers.

By Verdad Gallardo | 2026-05-04 20:03:36


VIEW MORE
story-2
Top 10 Corvettes Coming to Mecum Indy 2026!

Among a rather large group of them.

By Brett Foote | 2026-05-04 13:56:44


VIEW MORE
story-3
Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

Slideshow: the top 10 things Corvette owners want in the C9 Corvette

By Michael S. Palmer | 2026-04-30 12:41:15


VIEW MORE
story-4
10 Revolutionary 'Corvette Firsts' Most People Don't Know

Slideshow: 10 Important Corvette 'firsts' that every fan should know.

By Joe Kucinski | 2026-04-29 17:02:16


VIEW MORE
story-5
5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

Slideshow: Should you buy a 2020-2026 Corvette or wait for 2027?

By Michael S. Palmer | 2026-04-22 10:08:58


VIEW MORE
story-6
2027 Corvette vs The World: Every C8 vs Its Closest Competitor

Slideshow: 2027 Corvette lineup vs the world.

By Joe Kucinski | 2026-04-24 16:12:42


VIEW MORE
story-7
10 Most Common Corvette Problems of the Last 20 Years!

Slideshow: 10 major Corvette problems from the last 20 years.

By Joe Kucinski | 2026-04-14 16:37:05


VIEW MORE
story-8
5 MOST and 5 LEAST Popular Corvette Model Years in History!

Slideshow: 5 most and least popular Corvette model years.

By Joe Kucinski | 2026-04-08 13:25:01


VIEW MORE
story-9
2027 Corvette Buyer's Guide: Everything You Need to Know!

Slideshow: 2027 Corvette buyer's guide

By Joe Kucinski | 2026-04-17 16:41:08


VIEW MORE