C4 General Discussion General C4 Corvette Discussion not covered in Tech

Split plexiglass - repair

Old Sep 28, 2001 | 05:28 PM
  #1  
Dutch W.'s Avatar
Dutch W.
Thread Starter
Advanced
 
Joined: Aug 2001
Posts: 74
Likes: 0
Default Split plexiglass - repair

Hello,
I just bought an '87 4+3 coupe with 58k original mi. (my first Corvette), so I'm a little tapped out. The car came with a hard top and a glass top
with a split in the (blue) plexiglass that the previous owner said has been there for some years. The split starts off at width of about 1.5 to 2mm (from the front of the car top) and tapers off and ends after 14". It starts about a third of the way over from the passenger door.

Does anyone have ideas on repairs (both functional ie vs. rain and cosmetic)? Functionally, would a silicon caulk work? which one? A local plexiglass place here said that's all they would do, and that the split seems to have stabilized. I know I could get the plexiglass replaced... probably run about $500 for repair and shipping which I don't have right now. If you do have recommendations or experiences regarding a replacement that would be good to hear, too, though. Also, if I replaced it I'd consider getting the gray in place of the blue tint -- anyone have a functional preference for the gray over the blue or vice versa? I've only seen gray on other cars.

Thanks for any responses.



[Modified by Dutch W., 9:35 PM 9/28/2001]
Reply
Old Sep 28, 2001 | 07:08 PM
  #2  
Rick Williams's Avatar
Rick Williams
Burning Brakes
20 Year Member
 
Joined: Oct 2000
Posts: 863
Likes: 0
From: Portsmouth,Va USA
Default Re: Split plexiglass - repair (Dutch W.)

Not sure about yours ,but I broke a piece off of mine after dropping it. I got some plastic glue and re-fit it following instructions. It never leaked, but I could always see it as a hairline crack. I replace it Wed. with a new one.
If it isn't leaking It might not be worth trying to repair it..
Reply
Old Sep 28, 2001 | 08:45 PM
  #3  
A's Avatar
A
Melting Slicks
 
Joined: Sep 2000
Posts: 2,683
Likes: 0
Default Re: Split plexiglass - repair (Rick Williams)

BEFORE




AFTER




Good as new! :lol: :smash: I plan to replace my roof very soon :yesnod:


[edit] Yow!! Sorry bout the HUGE images :eek:


[Modified by A, 6:53 PM 9/28/2001]
Reply
Old Sep 29, 2001 | 12:36 AM
  #4  
Jack Boelte's Avatar
Jack Boelte
Safety Car
20 Year Member
Veteran: Navy
 
Joined: Mar 2000
Posts: 4,395
Likes: 4
From: Anderson, IN
Default Re: Split plexiglass - repair (Dutch W.)

If you need to prevent the crack from migrating, you can "stop drill" it. Use the absolute smallest drill bit you can find (probably 1/16" would work) and drill a hole at the very end of the crack. You want to be sure the the crack does not extend beyond the hole, or the crack will continue to migrate.

You can use Silicon sealant. Get the stuff that is clear and smells like vinegar. Use electrical tape to mask an area around the crack ie. crack in between two stripes of electrical tape. Apply the sealant from the tube, use your finger wrapped in a cellophane(sp?) sandwich bag to work the sealant into the crack, being careful not to get the sealant on the wrong side of your masking. After you're done with the sealant, carefully remove the tape, do this soon, as the tape will leave an adhesive residue if left out in thsun for too long.

Option 2: Replace top.

Good luck Grasshopper. :D
Reply
Old Sep 29, 2001 | 02:27 AM
  #5  
scorp508's Avatar
scorp508
Team Owner
Supporting Lifetime Gold
25 Year Member
Liked
Loved
Community Favorite
 
Joined: Mar 2000
Posts: 83,383
Likes: 87
From: Boston, MA
Default

See if your insurance will cover a new top. Here in Massachusetts there is $0 deductible for glass coverage. My glass top was cracked, called them up, and they said no problem at all. They ordered me a brand new GM top to the tune of $1200 from the dealership the very next day.
Reply
Old Sep 29, 2001 | 07:49 AM
  #6  
Casper's Avatar
Casper
Le Mans Master
10 Year Member
 
Joined: Mar 1999
Posts: 7,996
Likes: 0
From: McAlester Oklahoma
Default Re: Split plexiglass - repair (Dutch W.)

The grey makes everything outside look dreary. Stay with the blue! :seeya
Reply
Old Sep 29, 2001 | 02:00 PM
  #7  
Dutch W.'s Avatar
Dutch W.
Thread Starter
Advanced
 
Joined: Aug 2001
Posts: 74
Likes: 0
Default Re: Split plexiglass - repair (Jack Boelte)

Hello,
Thanks for your responses.

Jack, I've worked with silicon caulk before, but don't know of anything with a vinegar smell. Is that marine caulk, maybe? Where can I get it? I was going to get the clear tub and bath sealer, but maybe that wouldn't hold up in the sun (?)

Scorp, the crack was there when I bought it, but thanks. Nice '87.

Mine is a real crack (width of 1.5-2mm to outside; ever narrowing to a hairline crack after maybe 4" where the pressure of the curve in the glass quits). Just an idea/brainstorming, but after siliconing in the crack, has anyone tried/what do you think of tinting it for added structural support and for a smooth surface on the inside? Any ideas for something on the outside? Can a person paint plexiglass (I wouldn't paint or block off the whole roof but rather would make a design or stripe)? If so, what (black) paint should you use on the outside?

Casper, I think you're right about the gray being drearier. Good point.

Thanks, all.



[Modified by Dutch W., 6:03 PM 9/29/2001]
Reply

Get notified of new replies

To Split plexiglass - repair



Thread Tools
Search this Thread

All times are GMT -4. The time now is 09:26 AM.

story-0
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-1
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE
story-2
10 Things Every Corvette Owner Needs (2026 Edition)

Slideshow: 10 great gifts Corvette enthusiasts actually want for Father's Day!

By Michael S. Palmer | 2026-06-03 15:43:40


VIEW MORE
story-3
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-4
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-5
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-6
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-7
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-8
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-9
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE