power window
Just did the driver side on the 95. You have to remove in this order: Outer Panel, Water Deflector (big flimsy foam gasket), Inner Panel (and at the same time, detaching the door handle and power lock actuator rods). Then use a scribe to mark the locations of the bolts for the window bumpers on top of the door as well as the position of the bolts attaching the window to the regulator. This is really important, to assure correct positioning of the bumpers and window. Take a lot of pics, this will help!
Next, remove, Window and finally the Regulator. The Regulator comes out by swiveling it out counter clockwise and then getting out one portion out of the door shell. Examine the new regulator carefully. They are flimsy and mine had a bent frame and bent attachment bolts at the bottom. I used the old one as a template to eyeball what it should be. When I had it in, I used the old regulator to eyeball where the window should be, by referencing the scribe marks on the old one.
It wasn't an easy job and by being careful, it took me 4.5 hours. Didn't damage anything and it worked excellent when done. Be patient and try to 'outsmart the part', as it's gotta come out or go together somehow! The Factory Service Manual was superbly helpful. Hope this helps.
If you don't have the Factory Service Manual, I wouldn't do this job, as it is not as easy as you'd think, unless you are an experienced mechanic. I marked the location of every bolt using a scribe, because if it doesn't go in exactly as it came out, you are going to have problems with how the window fits, both vertically and laterally. The adjustment process as outlined in the Service Manual didn't look simple, that's for sure!
Even disconnecting the numerous electrical components was a challenge, especially the power door lock actuator on the back side of the flimsy, steel inner door panel. The FSM said to disconnect before removal, but the latch part of the connector is on the backside of the connector, and access to it was highly difficult. It was easier to remove it after the inner door panel was coming out.
Finally, the door lock and door handle actuator rods have to be removed to remove the inner door panel. These are deep in the upper corner of the door and are a beyatch to unhook. The door lock lever, where the power door lock rod hooks up to is really flimsy too and will easily bend as you try to pop the rod out of it. I used a scribe to pry apart the clip that held the rod in and then was able to get both rods out.
A lot of patience is required. Disconnect the battery too, as you'll blow fuses if you're not careful. If you don't have an FSM, I'd advise getting one, as it's very thorough in how you get the regulator out.
If you don't have the Factory Service Manual, I wouldn't do this job, as it is not as easy as you'd think, unless you are an experienced mechanic. I marked the location of every bolt using a scribe, because if it doesn't go in exactly as it came out, you are going to have problems with how the window fits, both vertically and laterally. The adjustment process as outlined in the Service Manual didn't look simple, that's for sure!
Even disconnecting the numerous electrical components was a challenge, especially the power door lock actuator on the back side of the flimsy, steel inner door panel. The FSM said to disconnect before removal, but the latch part of the connector is on the backside of the connector, and access to it was highly difficult. It was easier to remove it after the inner door panel was coming out.
Finally, the door lock and door handle actuator rods have to be removed to remove the inner door panel. These are deep in the upper corner of the door and are a beyatch to unhook. The door lock lever, where the power door lock rod hooks up to is really flimsy too and will easily bend as you try to pop the rod out of it. I used a scribe to pry apart the clip that held the rod in and then was able to get both rods out.
A lot of patience is required. Disconnect the battery too, as you'll blow fuses if you're not careful. If you don't have an FSM, I'd advise getting one, as it's very thorough in how you get the regulator out.
My point was, is the 96 that much different than the 94 when a motor is needed. As I said, my motor could be replaced?
I know doing that kind of job is a real bi**h and you have detailed the procedure quite well in your posts.

Jim D - Good luck
Those days I had a lot of spare time and not much money, so I quickly learned that if you want to own a vette on a limited budget you better learn to do a lot of things yourself. Any how I saved a grand for a few days of tinkering.
In a lot of cases electric motors can be repaired instead of replaced.
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The windows on my '94 zip up and down quite rapidly while those on my '85, although moving steadily and without any noise, probably take 2-3x as long. Is the latter normal?
Thanks!
John
The windows on my '94 zip up and down quite rapidly while those on my '85, although moving steadily and without any noise, probably take 2-3x as long. Is the latter normal?
Thanks!
John
I have an 86E and I just replaced my driver side regulator with the newer style. The passenger side is still the ribbon style and it is much, much slower.
I have an 86E and I just replaced my driver side regulator with the newer style. The passenger side is still the ribbon style and it is much, much slower.
John














