Reviving an old 84
The Best of Corvette for Corvette Enthusiasts
you have a two piece rear main seal right ? the 86 and later one piece rear main seal were intended to cure the cronic leaks associated with a two piece rear seal; but there were some attempts to improve the two piece seal. most, but maybe not your, late seals use a double lip style seal; when the pan is off, pull the reaer main cap and inspect the rear seal and (one) make sure it is installed with the seal lip(s) pointing into the engine, and (two) if it is an earlier style seal with a single lip, replace it with a later style seal with two lips.
on the pan itself, make sure the pan rails are straight and not buggered up, bent or warped; then get a one piece pan gasket. Unfortunately chevy used two styles of front pan seal, a thick and thin style. The gasket must match the style pan used, and from your earlier writing, it sounds like there may be a pan / gasket / timing cover mismatch.
when installing the pan, if you dont already have them, get a pair of pan rail reinforcing strips, these are stock on all later sbc and should be available at any parts recycler. And throw away all those stock pan mounting cap screws; go to a hardware store and get a handful of 1/4" coarse thread studs and four 5/16th " coarse thread studs and matching lock washers and nuts. Installing these first into the block, and then fitting the gasket and pan onto them makes the job much easier. Especially if you're working upside down under the car

On the front seal, pull the balancer, inspect the balancer seal surface for wear or damage; if there is any get a balancer repair kit (inexpensive).
with the balancer off, pull the timing chain cover (check for compatibility with pan gasket / pan) and ensure that the oil slinger disc wasn't left off. At this time, consider tossing the link and pin OEM style timing chain and fitting the engine with a double "true" roller timing chain (or, my favorite, a gear drive...only a suggestion).
absent a loose oil filter, those are about the only places the engine can leak oil on the bottom end. the only other places on the block, would be (improbable but possible) the three (or so) oil gallery plugs on the rear of the block.
I'm glad to see you taking up the challenge of rehabbing an 84; after all these were the cars that started the whole C4 dynasty.










