Ignition wire replacement
The car has stock exhaust manifolds and no future plans for headers so we will opt for stock replacement type 7mm wire set. I ordered two sets which I will compare before deciding which to use. I’ll compare visible overall construction quality and do resistance tests and comparison. Is there anything else you think I should compare while I have the two sets on the bench?
Here are the two sets I’m comparing. Although both these links are from Advance Auto, I ordered the ACdelco set from Amazon for $80. The Carquest set had a coupon deal and the cost was $60.
https://shop.advanceautoparts.com/we...0051&langId=-1
https://shop.advanceautoparts.com/p/...ignition+wires
I replaced mine the other year with the Delco set and as long as you replace each plug with the correct replacement you should be fine.
Something I did which made the job a little easier: I attached a length of twine to a wire and pulled it out leaving the twine behind to show the original wire routing. I then compared the original wire to the replacements to insure I picked the right one. To reinsert the new wire, I attached the twine to the end of the new wire and worked it back through the mess and put them back in the original routing. There's a couple of them that should cross to prevent misfire (from what I remember) and if they go back the way they came out it should not be a problem.
My 2 cents. Good luck.
Some observations;
1. Both sets came with 10 wires total which included 2 different coil wires in each. This is obviously to accommodate the post on the two different coils that can come on these cars.
2. Both wire sets have various length wires as you would expect and the lengths between the two sets are almost identical.
3. The outer insulation sheathing felt different between the two with ACDelco feeling spongy and slightly more flexible compared to a more rigid and less spongy feel to the Carquest Premium.
4. While both sets are listed as 7mm, the Carquest Premium are ever so slightly narrower. Micrometer measurement was 6.8mm ACDelco and 6.7mm Carquest Premium.
5. Looking down into the boots for the spark plug ends, the Carquest Premium set appeared to have slightly smaller connector rings. I used a spare spark plug to snap into each set. The result was, Carquest Premium took a bit more effort to snap in and definitely more effort to pull off. They snapped in with a prominent "click" compared to the ACDelco which had a looser feeling at connection.
6. I did resistance testing on each set. BTW, I also have a new set of Taylor Spiral Wound 8mm that are for another non vette LT1 car we have. So in addition to comparing resistance between Carquest Premium and ACDelco, I also tested a Taylor wire to add to the comparison. I tested the longest and shortest wire on each set. On the Taylor, I only tested one equal length shorter wire just for comparison since they are commonly in use on our cars. Here are the resistance test results.
Longest Carquest Premium = 4900 ohms. Longest ACDelco = 9900 ohms.
Shortest Carquest Premium = 3000 ohms. Shortest ACDelco = 5900 ohms. Short Taylor 8mm = 800 ohms.
I'm not totally decided yet but leaning pretty strong on using the Carquest Premium and returning the ACDelcos.
Last edited by JD1964; Nov 27, 2022 at 07:10 PM.
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The passenger side was without the need to move anything out of the was and the entire process on that side was done from above.
On the drivers side I unbolted the ASR motor and leaned it back out of the way. I also removed the splash guard by the shock mount. I reached up from underneath and popped the wires off the opti then pulled them past the accessory bracket one at a time from above.
Carquest makes more than one grade of ignition wire and the ones I got are the Premium. Nothing about their construction looked or felt sub par compared to the AC Delco. Furthermore, the Carquest set measured at about 50% of the resistance that the AC had. The lower resistance won me over to Carquest Premium.
Anyway, I decided to check the resistance of my original AC Delco wires with 27 years and 65k miles on them. I was surprised to find they have pretty low resistances. Here’s a comparison
The longest original Delco wire. 1699 ohms
The longest new Delco wire. 9900 ohms
The shortest original Delco wire. 1051 ohms
The shortest new Delco wire. 5900 ohms.
Question; Do ignition wires lose resistance with age and use? If anything I would assume they might gain instead of lose.
If they typically do not lose resistance over time, I’m concluding that the new AC Delco wire set that was sent to me is not the same as the original wires that I took off the car.
Anyway, I decided to check the resistance of my original AC Delco wires with 27 years and 65k miles on them. I was surprised to find they have pretty low resistances. Here’s a comparison
The longest original Delco wire. 1699 ohms
The longest new Delco wire. 9900 ohms
The shortest original Delco wire. 1051 ohms
The shortest new Delco wire. 5900 ohms.
Question; Do ignition wires lose resistance with age and use? If anything I would assume they might gain instead of lose.
If they typically do not lose resistance over time, I’m concluding that the new AC Delco wire set that was sent to me is not the same as the original wires that I took off the car.
They’re on a mission to abolish internal combustion engines right? So why would they really give a crap about making good quality long lasting parts? Maybe they still do, I don’t know
It might be just me
This is really not a big deal but my point is the “branded” parts are not really “OEM” anymore. You have to decide who is using good quality wires and ends.
it’s also not worth overthinking…















