C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

One more EGR Removal Question...

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Old May 23, 2005 | 04:42 PM
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Default One more EGR Removal Question...

I see a lot in the archives dealing with EGR removal, but I have one question that I couldn't find the answer to:

I just purchased the two different EGR block-off plates from TPIS for my 1989 L98. If I understand correctly, one plate blocks off the EGR valve and the smaller plate blocks off the EGR feed tube. My mechanic just called me and was wondering what everyone uses to block off the line at the exhaust manifold. He says that if we blocked the valve and the feed tube off and NOT the line that runs into the exhaust manifold, there would be an exhaust leak. What have you guys done to block off the line?

Thanks!!

Last edited by Midnight89; May 24, 2005 at 08:45 AM.
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Old May 23, 2005 | 07:56 PM
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I mig welded a nickle over the hole. The EGR tube comes off of the top of the exhaust manifold and into the intake. Once the tube is gone you have 2 holes to fill. Add the diaphram and thats 3.
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Old May 23, 2005 | 07:59 PM
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Some guys just cap off the manifold air tubes with a brass cap screwed into where the AIR tube check valve (Point A) is and some teflon tape on the threads. You can find a good cap at a local hardware store.
The EGR port( Point B) can be sealed by welding something over it like mentioned above if you have the non bolt flage style (post 87?). Another way is to cut off the air tubes from the manifolds and weld the holes shut. There are other methods to do it, I'm sure others will chime in with more ways.

Last edited by 86PACER; May 23, 2005 at 08:38 PM.
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Old May 23, 2005 | 08:25 PM
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What he is talking about is a flange that is similar (in shape) to the plate that goes on the intake.

We bought some aluminum stock at Home Depot and used the tube for a template - drilled the holes and then grinded the edges to match the radius of the flange - Put a gasket on w/ high temp RTV and bolted it down

We even used the orig. bolts to bolt it down - works like a charm!

Hope this helps
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Old May 23, 2005 | 08:35 PM
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Indeed the bolt flange and gasket method will work good if you have the later bolt flage EGR tube fitting. (Post 87?) The earlier ones simply had a crimp style clamp holding it on. These might need a cap welded on.
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Old May 23, 2005 | 08:40 PM
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Originally Posted by 65coop
We bought some aluminum stock at Home Depot and used the tube for a template - drilled the holes and then grinded the edges to match the radius of the flange - Put a gasket on w/ high temp RTV and bolted it down


That is maybe the better way to do in on those later style 2 bolt EGR tube flanges (post 87?). It also enables you to switch right back to stock if the need arises.

Last edited by 86PACER; May 23, 2005 at 08:44 PM.
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Old May 23, 2005 | 10:03 PM
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just curious, what is the advantage of doing this? wondering because i think i bent the tube removing the valve covers.
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Old May 23, 2005 | 10:11 PM
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Originally Posted by wht_slvr_86
just curious, what is the advantage of doing this? wondering because i think i bent the tube removing the valve covers.
If you remove the EGR tube - you will have an exhaust leak from the header... The tube is removed for the block off plate on the intake, so a bend shouldn't matter..

If you look at the pic 86PACER posted - the plate goes over the flange at "B" and the tube is removed
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