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Simple Dana 44 question

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Old Mar 24, 2006 | 12:00 AM
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Default Simple Dana 44 question

I purchased the complete dana 44 conversion kit from Contemporary Corvette however, the drive-shaft did not come with the tranny slip yoke.
Am I supposed to remove and reuse the yoke from my Dana 36 d-shaft?
I already istalled it that way and would like to know if this is correct prior to going further.
It seams that the yoke has a little distance between the yoke bottom and the tail shaft housing. Is this normal?
My Vette is an 85 automatic 700r4 trans and Im in process of upgrading to a Dana 44 3.45.1. Any help on this would be appreciated.
Just looking for a heads up or do I need a paticular yoke.

John
t
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Old Mar 24, 2006 | 06:07 AM
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Yes, if you notice, the d44 shaft was about 1in shorter then the d36 shaft. By switching the yoke from the front (automatic transmission style) this allows you to mate the 2 units up, being a manual rear diff. and a automatic transmission. Hope this makes sense.
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Old Mar 24, 2006 | 08:14 AM
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You could just use the DS from the 36. The slip yoke's have about an 1.5" play in them, as long as the splines mate-up ok.

I would install all new u-joints while things are apart!!

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Old Mar 24, 2006 | 08:21 AM
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Originally Posted by hoot85
Q1Am I supposed to remove and reuse the yoke from my Dana 36 d-shaft?
I already istalled it that way and would like to know if this is correct prior to going further.
Q2 It seams that the yoke has a little distance between the yoke bottom and the tail shaft housing. Is this normal?

John

Q1Yes


Q2 If your talking about a little room for the yoke to slip deeper into the tailshaft, Yes
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Old Mar 24, 2006 | 09:44 AM
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Originally Posted by edsalinas
You could just use the DS from the 36. The slip yoke's have about an 1.5" play in them, as long as the splines mate-up ok.

I would install all new u-joints while things are apart!!

are you sure about the use of the stock d36 drive shaft?
And what happens if the stock DS CAN be fitted and now there is 0 play in the yoke?
Thanks
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Old Mar 24, 2006 | 09:58 AM
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Originally Posted by conv90
are you sure about the use of the stock d36 drive shaft?
And what happens if the stock DS CAN be fitted and now there is 0 play in the yoke?
Thanks
I'm sure. I used it in my conversion to a D44 with an auto. It has plenty of play...

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Old Jun 6, 2006 | 09:35 AM
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Just to say that the mechanic called and he says that there is NO way to put the stock D36 Auto Driveshaft. The play on the yoke is less than 0. The only way to have a real minimum (2 mm or 3mm... ) is to drill the new holes on the auto C beam at a distance where at the end the differential is not straight. If this is the solution to gain a (required) play in the yoke I will be not confortable to have the my new Dana 44 tilted ...
What I do now...??
-Beppe-
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Old Jun 6, 2006 | 10:04 AM
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....help me!
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Old Jun 6, 2006 | 10:19 AM
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Originally Posted by conv90
....help me!
Beppe, If the trans in the car is a non vette unit, the tailshaft may be too long. This is a possiblility. Take a measurement fom the seam where the tailhousing touches the case. Measure from seam to the rear of the output shaft. Give me this measurement and I can tell you if the trans output shaft is too long.
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Old Jun 6, 2006 | 10:39 AM
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Pete, see the pic (not my transmission...)...
I have to measure from the black line (where there is the arrow) to the end of the tailshaft (not shown in the pic...)??
I'ts possible that the trans is not a corvette trans..even if this trans has ALL the function that a corvette trans has...
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Old Jun 6, 2006 | 10:48 AM
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Originally Posted by conv90
Pete, see the pic (not my transmission...)...
I have to measure from the black line (where there is the arrow) to the end of the tailshaft (not shown in the pic...)??
I'ts possible that the trans is not a corvette trans..even if this trans has ALL the function that a corvette trans has...
Beppe,
The part I am referring to is the rearmost part of the case to the end of the output shaft. Imagine the driveshaft out and the tailhousing off the trans. That would be the only way to accurately measure the back of the output shaft. Another way to check is to remobe the driveshaft and look at the tip of the output shaft. If it comes to a slight taper, it is not a vette shaft. Vette shafts have a square cut end. . If it is not a vette shaft, the shaft may be bottoming out on the plug in the yoke.
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Old Jun 6, 2006 | 10:54 AM
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From: Milan
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Originally Posted by Pete K
Beppe,
The part I am referring to is the rearmost part of the case to the end of the output shaft. Imagine the driveshaft out and the tailhousing off the trans. That would be the only way to accurately measure the back of the output shaft. Another way to check is to remobe the driveshaft and look at the tip of the output shaft. If it comes to a slight taper, it is not a vette shaft. Vette shafts have a square cut end. . If it is not a vette shaft, the shaft may be bottoming out on the plug in the yoke.
Pete,..thanks.
see this pic:
Is this the distance?
This night I will see the problem with my eyes... and i will be more accurate on the problem.
About the taishaft housing...even if the trans is not a corvette trans...The taishaft housing MUST be a corvette housing..right? If not I think that is impossible to be used on my new trans...enven in this present trans..right?
-Beppe
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Old Jun 6, 2006 | 11:29 AM
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Beppe,
You are correct. The vette tailhousing is unique and you clearly have the right one. I will take a measurement on a vette trans output shaft so you have it to compare to.
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Old Jun 6, 2006 | 11:33 AM
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Beppe, when viewed from below, that distance is approx 7 3/8 long. If it is approx 8 inches, you found your problem. If you can, snap a pic of the bottom side of the whole trans. Also snap a pic of the very end of the output shaft.
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Old Jun 6, 2006 | 11:40 AM
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Ok, thanks, I'll do.
.......but now with a D36 on the flor and with the D44 on the car.. what I can do??
Can I shorten the auto driveshaft I have, cutting it and welded togheter???
I have 2 auto driveshaft.. to try...
-Beppe-
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Old Jun 6, 2006 | 11:44 AM
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Originally Posted by conv90
Ok, thanks, I'll do.
.......but now with a D36 on the flor and with the D44 on the car.. what I can do??
Can I shorten the auto driveshaft I have, cutting it and welded togheter???
I have 2 auto driveshaft.. to try...
-Beppe-
Couple of options. Lets wait to see what you actually find regarding the output shaft
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Old Jun 6, 2006 | 10:12 PM
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Any news?
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To Simple Dana 44 question

Old Jun 7, 2006 | 12:05 AM
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that looks like what happens when you slap a D36 C-beam up after a D44 install...just those aren't even close to lining up

as far s the output shaft, pete will get ya straightened out. if i swap to a D44 and do it ghetto, my D36 driveshaft will do in a pinch. Otherwise, so far you've done everything according to swap instructions. i hope all is resolved shortly. you'll love the new gear!

i myself...don't plan on swapping gears since i may just be headed to a solid axle someday...if the D36 breaks then i really have no cloice. what i SHOULD do since it's out is cryo-treat it to give it a prayer of survival
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Old Jun 7, 2006 | 02:55 AM
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Originally Posted by Pete K
Any news?
Pete, you was right .... (..and I was sure about .. )
The output shaft is long and tapered at the end.
The measurement you asked to see it's about 20 cm (about 8").
And also tried to see where the problem was. In effec... the yoke CAN'T go any furter in the transmission because the tailshaft is too long.
I'm searching a new manual driveshaft, because i think that cutting the output shaft is not pratical. Also the mechanic is not happy to cut and reweld the driveshaft (even because the little weights to balance the DS are so close to the point where the DS should bu cut)..
Others solutions are welcome...
-Beppe-
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Old Jun 7, 2006 | 04:53 AM
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You can get a custom driveshaft from Strange Engineering. I got one when I installed the 4L80E. ( Those pictures posted in this thread are my th700r4 when I installed the Dana44 ).

http://www.joby.se/corvette/mods/2001-0X11_diff/

This is my stock driveshaft and the custom one from strange engineering.



$219 for a computer balanced 3" chrome-moly driveshaft with u-joints.
It it listed with 1350 yokes, but they made mine with one 1350 and one 1310 for the same price. It is heavier than the stock aluminium driveshaft, but it is stronger too.

http://www.strangeengineering.net/catalog/128.html
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