Hard brake pedal solution, finally!!
Just FYI mine also had plenty of fluid moving through all 4 bleeders when you cracked them, so I wouldnt use that to eliminate an ABS problem as a possible solution.
Roy
Last edited by Fastmax32168; Aug 12, 2007 at 02:56 PM.
Just FYI mine also had plenty of fluid moving through all 4 bleeders when you cracked them, so I wouldnt use that to eliminate an ABS problem as a possible solution.
Roy
I have already erased the codes the old way without a Tech 1. But I do not have the option of cycling the ABS modulator. Too bad.
It has been a very interesting thread, and the last info posted by Mailman has been eye opening. Thanks !
Last edited by Da Mail Man; Aug 13, 2007 at 10:08 PM.
Speedbleeders on order, it has to be air. I did the 40 pump thing like that post said, Ill try tomorrow when I drive it though. Dont see how anything could change. It has to or Im selling it. I talked to a guy yesterday who bought a 90 or 91 ZR1 brand new and it was like that from day 1.
Eventually we will all stumble on the solution and it will be worth it as we can all stop. Someday
Speedbleeders on order, it has to be air. I did the 40 pump thing like that post said, Ill try tomorrow when I drive it though. Dont see how anything could change. It has to or Im selling it. I talked to a guy yesterday who bought a 90 or 91 ZR1 brand new and it was like that from day 1.
Eventually we will all stumble on the solution and it will be worth it as we can all stop. Someday

It seems the ABS may be a touch higher than the calipers fwiw. Im going to bleed this thing til I stop or blow my seals out
Upgrading to J55 wont help or throwing parts (I have J55), its internal somewhere. Just gotta be patient and find it.
It seems the ABS may be a touch higher than the calipers fwiw. Im going to bleed this thing til I stop or blow my seals out
Upgrading to J55 wont help or throwing parts (I have J55), its internal somewhere. Just gotta be patient and find it.
For guys with hard pedals even after a new master, booster, etc. Try a different pad with a higher coefficient of friction. Another lesson learned... on the edge of the pads are two Letters like FF DF etc.. the frist represents the cold COF and the 2nd represents the hot COF. D <F<G<H etc.. greater = a pad that is more "grabby" with the same level of pressure applied.
I learned this after replacing pads on a car with a good aftermarket brand but the initial stopping power of the car sucked, especially the first few times brakes were applied and at lower speeds. I replaced them with another aftermarket pads with a higher rating, and brake torque ( i think this is the correct term) increased substantially.
Just my 2 cents and real-life lessons despite it not being specific to a C4
The Best of Corvette for Corvette Enthusiasts
It seems the ABS may be a touch higher than the calipers fwiw. Im going to bleed this thing til I stop or blow my seals out
Upgrading to J55 wont help or throwing parts (I have J55), its internal somewhere. Just gotta be patient and find it.
For guys with hard pedals even after a new master, booster, etc. Try a different pad with a higher coefficient of friction. Another lesson learned... on the edge of the pads are two Letters like FF DF etc.. the frist represents the cold COF and the 2nd represents the hot COF. D <F<G<H etc.. greater = a pad that is more "grabby" with the same level of pressure applied.
I learned this after replacing pads on a car with a good aftermarket brand but the initial stopping power of the car sucked, especially the first few times brakes were applied and at lower speeds. I replaced them with another aftermarket pads with a higher rating, and brake torque ( i think this is the correct term) increased substantially.
Just my 2 cents and real-life lessons despite it not being specific to a C4


Last edited by Da Mail Man; Aug 14, 2007 at 03:02 PM.
What solved his spongy problem (he tried everythign too) was to install a M/C off an LS1 Camaro. One fitting has to be changed, the well in the hood will need a very slight shaving to clear the reservoir. Said to double check the rod length as the rod is just a slight tad longer than the Vettes, may need a slight shimming (20 thou?)
Said it fixed his problem completely.
SO, going on that Im assuming these seals may have a high defect rate and may be bypassing internally giving a crappy pedal feel?
Wonder if I wasted coin on speedbleeders today. Ill try anything at this point.
I have a '91 convertible with 30K miles on the clock. Like many here, I've changed out parts: rotors with upgrade to Baer zinc washed drilled and slotted, new stock pads, braided flexible lines, and bled the system well.....all to little improvement. It does stop better, but it still takes a mighty pressure on that brake pedal. My abs system does the system check on initial movement of the car, and it seems to be fine. I've felt it engage once or twice before.
I'm glad to find this thread because I've always found it hard to believe that a Corvette doesn't stop much better than this. The car has been in my family since new, but I can't remember if it felt like this when it was brand new.
Thanks to Fastmax for posting his solution. I also don't like to take my car to a shop, but I'm going to try to find one here in Dallas that can read the codes on the abs system.
.. i still want to hear how many people "jacked" their parking brake handles 100 times to make their pre 1990's "hard pedal and insufficient" brakes work better and how many it made an actual difference...
.....i can stop my car's engine after running it and hit the brakes 3-4 times and expel all the vacuum in it so i know it is NOT leaking or bad (among other tests)...i have also disconnected the booster and had attempted to brake and they were totally non-existent for all practical purposes....
Last edited by Da Mail Man; Aug 15, 2007 at 02:13 PM. Reason: edit
I can not believe that my Nissan will provide trouble free brakings from high speed. I have even found out how fading feels.
But it is incredible that a "true" sportscar is so defective on important issues like braking. I do not even mind the optispark problem compared to the braking problem.
This will only decrease confidence when using the Vette.
I love my Vette but I guess that I choose the wrong sportscar, maybe a 350Z will hold up better, just a thought ( out of frustration! )
94 Vette
After having the car for a while, I realized the car stopped, but not under panic or just harder braking conditions. I had joined the club, but did not know I did until I started reading all the info on the Forum. I do not have a hard or soft pedal, feels like any new or old normal car, just wouldn’t stop, kepts coasting.
My pedal felt normal with engine on or off, but the car really did not stop well and became very cautious when driving. Over the course of time I changed the master, rotors, pads, flex lines, rebuilt calipers and bleed much fluid many ways. With no real improvement, my theory something was absorbing the brake pressure such as a ballast. So I zeroed in on the ABS and replaced the ABS pump. There was no real change again.
The booster was the only item left but exhibited no symptoms of anything wrong and did it all right. I even built 2 plates to test the power of the booster. One steel to see if the rod was compressing under pressure from the pedal, and one thick aluminum which the rod bent to a “V” with very little pressure applied the pedal. Also dreamed up some other weird tests but proved nothing again.
I ended up installing the J55s and got a whopping improvement in performance. Installed the DRM bias spring in the master and had a system that did pretty good in activating the ABS and stopping the car.
My thoughts are is there is some sort of under design of the braking system in regard to pressure distribution. Although being an engineer, I do not possess the skills of a brake design engineer to run the numbers to make this determination. Just seems like something is under size somewhere. I could not find anything wrong with any one original individual part or unit.
We all buy these higher performance rotors, pads and lines to make the system work better, I did to but was a waste of money in regard to fixing anything. But I can buy at Autozone (or whatever) low end basic brake part for any of the other 4 cars I own and have great normal brakes.
It is said some vettes have good brakes and some don’t. But I would need to see someone who says he has good brakes to evaluate his opinion of what good or normal is.
I would like to solve and have the answer to this, but it is not keeping me up at nights because currently the car stops satisfactory. But not have forgotten the challenge.
Ive narrowed it down to some air in the front of the master cylinder, just gotta bleed it . Fwiw, the speedbleeders are awesome, I found air in the LF line- I never would have seen the problem if I had not installed those.
I could stand outside the car while pumping the pedal and see an occasional bubble coming up through the reservoir I couldnt before.
Supposedly you disconnect the wire there, have someone pump the brake pedal and just crack the line open to bleed the MC on the car without having to rebleed the lines. I cant tell you how many times I took the wheels off and on the car this weekend.
Before that I found some water, nailed the brakes to activate ABS and rebled as told...Didnt do much. Now to get the last of the air out..
Used a (TINY amount) "joint stick" from a plumbing supply on all but the first 2-3 threads to guarantee no air gets pulled back in. Those things work great!
There IS light at the end of the tuinnel, finally.

One weird thing I cant figure out...After my last bleed the pedal with key off was "right there". Turned the car on, pedal went to the floor. Pumped it agian, same thing. As I let the pedal back out I hear an extremely loud POP!! I mean LOUD....Everythign works fine though, pedal returned to nrmal immediately. WTF?!?!
Last edited by cv67; Aug 20, 2007 at 02:01 PM.















