Daniel Stern Lighting Upg Install Tips
I am in the planning phases of the DS Lighting Upgrades as some of you are already running. Haven't finalized the exact lights that I will go with, but in all likelihood it will be something as follows:
Bosch E-spec
NARVA 100/130 w bulbs
relay kit with 10 gauge wiring to bulbs.
For those who have already done this upgrade. Can you provide any install tips or gotchas that you ran into with this setup. I'm more interested in installation issues/tips as most who have or have seen this setup seem to think it's pretty darn good.
Some things that I am interested in (but feel free to add to them) are how much splicing was needed to do the wiring upgrade. Where did you hide all of the relays/wiring in your install? Did you have to replace anything from the dash switch to the initial HL relay? Did you acquire everything from Daniel Stern for the wiring upgrade, or did your source from somewhere else? After all of the work, do you actually like it? :-)
Any help would be greatly appreciated.
Thanks!
Ron
Almost 2 years and not a hint of a problem.
I am in the planning phases of the DS Lighting Upgrades as some of you are already running. Haven't finalized the exact lights that I will go with, but in all likelihood it will be something as follows:
Bosch E-spec
NARVA 100/130 w bulbs
relay kit with 10 gauge wiring to bulbs.
For those who have already done this upgrade. Can you provide any install tips or gotchas that you ran into with this setup. I'm more interested in installation issues/tips as most who have or have seen this setup seem to think it's pretty darn good.
Some things that I am interested in (but feel free to add to them) are how much splicing was needed to do the wiring upgrade. Where did you hide all of the relays/wiring in your install? Did you have to replace anything from the dash switch to the initial HL relay? Did you acquire everything from Daniel Stern for the wiring upgrade, or did your source from somewhere else? After all of the work, do you actually like it? :-)
Any help would be greatly appreciated.
Thanks!
Ron
As for mounting the relays, its really up to you. Id 'hang' them off a bolt or something. Mount t hem upright, so if they get splashed with water it wont get inside the relay housing.
good luck.
Im really happy with my setup.
I tried the Hella E-spec setup and was happy with it too - with one exception. The Hella E-spec setup I tried was designed for use with higher ride height vehicles. So, you can either adjust your low beams to illuminate the road (and your high beam is pointed skyward), or you can adjust your highbeam so that it illuminates the road and your low beam is pointed into the ground). Other than that complaint, it is a good setup that is better than stock.
Maybe Hella has changed their E-specs to b etter accomodate low ride height vehicles. I had the Hellas on 6 years ago.
I tried the Hella E-spec setup and was happy with it too - with one exception. The Hella E-spec setup I tried was designed for use with higher ride height vehicles. So, you can either adjust your low beams to illuminate the road (and your high beam is pointed skyward), or you can adjust your highbeam so that it illuminates the road and your low beam is pointed into the ground). Other than that complaint, it is a good setup that is better than stock.
Maybe Hella has changed their E-specs to b etter accomodate low ride height vehicles. I had the Hellas on 6 years ago.
I just ordered some "E" spec Hella's for my Malibu which uses the same 6054 light that the vette does. I was going to try them out in the Malibu first before I bought a set for the vette. I need them in the Malibu more anyway. It is my driver car right now and I need more light out here on these rural roads going to and from work. I hope I don't have the same problem you had. Does anyone know if Hella makes more than one style of euro "E" spec housing ?
Thanks!
Ron
Relays seem to be a good idea, even if you aren't having problems without them. As Daniel Stern notes on his web site, the brightness of a bulb varies considerably depending on the voltage. Especially with the higher amp draw (wattage) of the aftermarket halogen bulbs, the voltage drop to the head light connector can reduce the light output you just paid to get.
1. Zero.
2. The relays can go in the wells, up front, just to the outside of the head lights. The wires can be routed in the stock loom or additional loom, if needed, is available at any parts store and is inexpensive.
3. No connections at or even near the head light switch. There is no stock "initial HL relay" for illumination. Since the wires that now power the stock head lights will only be used to trigger the primary side on the relay, no alterations to that wiring is needed. That is one of the big reasons for relays.
RACE ON!!!
Ron
I mounted the relays and fuse blocks on the front of the left inner fender.
You just use the stock headlight wires to power the relay, it doesn't affect anything inside the car.
Don't expect the bulbs to last forever, I've replaced a socket to. Those bulbs draw 18 amps on low beam. So nobody try and run them with stock wiring.
If you drive at night it is the best mod you can do! You can see stuff in time to drive around it instead of just run over it...
I have some pictures somewhere, I'll look for them.
I did the mod about 3 years ago.
The Best of Corvette for Corvette Enthusiasts
http://www.danielsternlighting.com/
The site has good writeups (not so much Corvette Specific) about upgrading your headlights and the proper wiring upgrades that need to be done in order to safely run the higher wattage bulbs in place of the less bright stock units. Most of the "kits" involve a H4 replacement housing in which you put your own bulb for the C4 headlights.
Hope that helps.
Ron
I mounted the relays and fuse blocks on the front of the left inner fender.
You just use the stock headlight wires to power the relay, it doesn't affect anything inside the car.
Don't expect the bulbs to last forever, I've replaced a socket to. Those bulbs draw 18 amps on low beam. So nobody try and run them with stock wiring.
If you drive at night it is the best mod you can do! You can see stuff in time to drive around it instead of just run over it...
I have some pictures somewhere, I'll look for them.
I did the mod about 3 years ago.
Do you happen to know what the stockers draw amp wise to compare with the 18 amp draw you're seeing in your setup?
Ron
The big deal with the relay kit, your bulbs will burn brighter no matter what you have since the lamps will get more voltage. Do the check Daniel Sterns suggests. Put your voltmeter on the positive battery post and the hot side of your lights. Your meter reading is the voltage drop through your system. Bet if you check you'll find near .5vdc, that your lights are putting out about 80% of their potential light.
JS
The Hella e-specs work better than stock, but note the aiming issues I had.
Im completely happy with the Bosch E-specs under all circumstances.
The big deal with the relay kit, your bulbs will burn brighter no matter what you have since the lamps will get more voltage. Do the check Daniel Sterns suggests. Put your voltmeter on the positive battery post and the hot side of your lights. Your meter reading is the voltage drop through your system. Bet if you check you'll find near .5vdc, that your lights are putting out about 80% of their potential light.
JS





With the lenses, would Daniel Stern higher watt bulsb and wiring upgrades make a difference?
Anyone have a good email for daniel stern, as the one on his site was sent back to me.
Last edited by steve40th; Jan 11, 2009 at 11:12 AM.














