C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Re-located temp sensor

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Old Apr 29, 2009 | 09:45 AM
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Default Re-located temp sensor

Laziness is the mother of invention. The Eckler's fan switch kit wanted me to pull the pipe plug from between cyls 1 and 3. Sheeeez, I cant even see in there, let alone get my hands or a tool on it.

So, I got a piece of pipe from Ace Hardware, welded a collar to it, tapped the collar to 3/8" NPT, threaded the sensor in and installed it as shown in the photo. Makes changing it later, if necessary, a lot easier.

Voila. When the temp of the coolant exiting the radiator/entering the engine is sufficient to my in-dash digital readout hit 209 F, both fans kick on. When the dash reads 194, they kick off. Perfect. Only had to run the wires about one foot distance.

Combined with radiusing the inside of the coolant outlet housing, this car cools waaaaayyyyy better now. I can watch the temp on the dash drop like a rock when those fans kick on. The cooling snafu is finally over. Oil will suffer less thermal breakdown and AC might even be a little more efficient.

http://www.patentsearcher.com/sensor.jpg


If theres any interest, I could offer a kit comprising a properly re-worked coolant outlet housing, and the sensor-equipped T in the photo.

Last edited by ChrisWhewell; Apr 29, 2009 at 10:02 AM.
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Old Apr 29, 2009 | 09:58 AM
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I believe you just missed it.
At this level, the coolant is ENTERING the radiator.
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Old Apr 29, 2009 | 10:12 AM
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Originally Posted by frenchyoliver
I believe you just missed it.
At this level, the coolant is ENTERING the radiator.
Thats even better then. Thanks for pointing out my error.

Last edited by ChrisWhewell; Apr 29, 2009 at 10:16 AM.
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Old Apr 29, 2009 | 10:40 AM
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...or re-program the ECM for new fan "on" / "off" temps and be done with it.
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Old Apr 29, 2009 | 10:44 AM
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Originally Posted by 96GS#007
...or re-program the ECM for new fan "on" / "off" temps and be done with it.
Wish my 93 had one, I'd change a couple other things too.
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Old Apr 29, 2009 | 10:53 AM
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Originally Posted by ChrisWhewell
Wish my 93 had one, I'd change a couple other things too.
Unless you yanked it out for some reason, it'd would be the big box looking thing above the battery with all the wires running to it
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Old Apr 29, 2009 | 11:02 AM
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Its not programmable on a 93, Maynard ?

Don't you guys have anything else to do but spew negativeness ?

Next mod, I'll keep mum on.

Why can't one friggin person say: "Nice work" or "good idea" ?????

Cuz they ain't got it in em.
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Old Apr 29, 2009 | 11:08 AM
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Originally Posted by ChrisWhewell

Voila. When the temp of the coolant exiting the radiator/entering the engine is sufficient to my in-dash digital readout hit 209 F, both fans kick on. When the dash reads 194, they kick off. Perfect.

Basically your doing what I am doing manually. I have only wired into the secondary fan because when it is hot outside the A/C is on which engages the primary fan anyway.

Was wondering if you connected to one or both fans? I would also check fan operation when it is cool and hot outside to make sure the fans are turning off.

Congrads on your success.
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Old Apr 29, 2009 | 11:20 AM
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** Now re-reading it all again did you move the water pump sensor to the new pipe you built? If you did, was wondering why are fans coming on differently the original specifications.

Now I am confused as to what you exactly did and how you did it. Or did the fan switch kit come with a new sensor.

Please more info, Thanks, sounds interesting.
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Old Apr 29, 2009 | 11:30 AM
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Originally Posted by ChrisWhewell
Its not programmable on a 93, Maynard ?

Don't you guys have anything else to do but spew negativeness ?

Next mod, I'll keep mum on.

Why can't one friggin person say: "Nice work" or "good idea" ?????

Cuz they ain't got it in em.
It is programmable Maynard. Burn a new chip and plug it in.

Don't get your panties in a bunch because someone suggested an alternative.

As for new ideas, I and others have shared plenty including our complete engine build ups, brake cooling duct designs, engine oil cooler installations, suspension modifications, etc.
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Old Apr 29, 2009 | 11:35 AM
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Originally Posted by pcolt94
** Now re-reading it all again did you move the water pump sensor to the new pipe you built? If you did, was wondering why are fans coming on differently the original specifications.

Now I am confused as to what you exactly did and how you did it. Or did the fan switch kit come with a new sensor.

Please more info, Thanks, sounds interesting.
Thanks alot. I'll get both your questions in one shot. First, I wired in both fans, the reason being, is that if only one fan is turning, it is pulling air through the path of least resistance, and that means some air through the fan housing of the fan that's not spinning. When both fans are spinning, substantially all the air must pass through the rad., giving better than twice the flow than when only one fan is on.

The sensor in the photo is one that came in Eckler's kit and is additional to the sensors already present on the vehicle. In one shot, I eliminated the plenum heating cool flow, replacing the OEM "t", with my pipe. I drilled the pipe 5/8 in the side, then welded the collar/bushing having 9/16 ID to it, tapped it, and threaded in Eckler's sensor.

Next step is to add an air-bleed to my pipe. Surely there will be naysayers who will come up with a dissertation on how useless such an idea is, while there will be others cognizant of the benefits.

Have a great day !!
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Old Apr 29, 2009 | 11:40 AM
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Originally Posted by 96GS#007
It is programmable Maynard. Burn a new chip and plug it in.

Don't get your panties in a bunch because someone suggested an alternative.

As for new ideas, I and others have shared plenty including our complete engine build ups, brake cooling duct designs, engine oil cooler installations, suspension modifications, etc.
I don't want to buy a chip, otherwise I would have. I'm talking about a $ 3 pipe here, and you're talking about hundreds of dollars in chips or chip-burning equipment.

What others have shared, is irrelevant. GM shares tons of technology, with every car it sells, and people still **** and moan. My conclusion is that it is the nature of some to be negative - they can't help themselves.
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Old Apr 29, 2009 | 05:06 PM
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Originally Posted by ChrisWhewell
I don't want to buy a chip, otherwise I would have. I'm talking about a $ 3 pipe here, and you're talking about hundreds of dollars in chips or chip-burning equipment.

What others have shared, is irrelevant. GM shares tons of technology, with every car it sells, and people still **** and moan. My conclusion is that it is the nature of some to be negative - they can't help themselves.
You have a good idea here, my dual fans won't kick on no matter what is done either. So I chose to buy a thermal switch to do the job rather then let the ecm do it. I see only one flaw in this idea though, by placing the the sender in the upper radiator hose or the front of the head where coolant flow is good, the back area of the engine will be sustantialy hotter due to slower coolant flow. I think I would rather have the thermal sensor is the area where the coolant temps would naturally be the hottest.

I'm moving my gauge sender between 1 & 3 and putting the thermal sensor back by 8

OK .... I can see why your plug unlike mine is a hassle to get to, mines a 90 and yours a 93 .... On the L-98 it's in plain sight and by the way older chevy's used a 3/8th's ratchet to remove these plugs, I found my 90 to have an 11/32 fitting.

Last edited by jeffp1167; Apr 29, 2009 at 05:16 PM.
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Old Apr 29, 2009 | 05:21 PM
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Getting both fans to turn on sooner should be of interest to any of the forum members considering a lower stat w/o reprogramming.

I appreciate the idea!

gp
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Old Apr 29, 2009 | 06:14 PM
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Originally Posted by jeffp1167
You have a good idea here, my dual fans won't kick on no matter what is done either. So I chose to buy a thermal switch to do the job rather then let the ecm do it. I see only one flaw in this idea though, by placing the the sender in the upper radiator hose or the front of the head where coolant flow is good, the back area of the engine will be sustantialy hotter due to slower coolant flow. I think I would rather have the thermal sensor is the area where the coolant temps would naturally be the hottest.

I'm moving my gauge sender between 1 & 3 and putting the thermal sensor back by 8

OK .... I can see why your plug unlike mine is a hassle to get to, mines a 90 and yours a 93 .... On the L-98 it's in plain sight and by the way older chevy's used a 3/8th's ratchet to remove these plugs, I found my 90 to have an 11/32 fitting.
Thanks. That little pipe is synergistic inasmuch as it enables removal of the plenum heater coolant flow while providing a location at which to measure coolant temp. You're right, it only measures temp of the coolant coming out of the engine, but, it works for me. I really didn't want to get in all the junk on the side of the engine and try torquing the plug out of the head with a 5/16" bar stock. I'm going to make another one, this time having an air bleed. Seems to make sense to put an air bleed there. instead of where the coolant enters the motor as per OEM. If I'm wrong, no harm done.

Another aspect is that the switch I used is a grounding switch, and the pipe my switch is in is insulated from ground by virtue of its being disposed between two rubber hoses. So I had to also affix a grounding strap and run a third wire. But, it works freakin fantastic in my application so far. Have a good evening !!
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Old Apr 29, 2009 | 06:22 PM
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Originally Posted by GREGGPENN
Getting both fans to turn on sooner should be of interest to any of the forum members considering a lower stat w/o reprogramming.

I appreciate the idea!

gp

Thanks !! Hey, I have a water pump sitting on the bench from a 96 LT1. It looks like there's a boss cast in, about an inch and a half northeast of the threaded hole where the temp sensor goes. I'm pondering potential utility in boring and threading that. Could be a good alternative location for a temp sensor. I can't help but wonder what was on their mind when they cast that in there. Getting to that plug between cyls 1 and 3, at least on my 93, is a bi*ch for a lazy one like myself.
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Old Apr 30, 2009 | 06:12 AM
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Originally Posted by ChrisWhewell
Thanks !! Hey, I have a water pump sitting on the bench from a 96 LT1. It looks like there's a boss cast in, about an inch and a half northeast of the threaded hole where the temp sensor goes. I'm pondering potential utility in boring and threading that. Could be a good alternative location for a temp sensor. I can't help but wonder what was on their mind when they cast that in there. Getting to that plug between cyls 1 and 3, at least on my 93, is a bi*ch for a lazy one like myself.
snapon sells those 5/16 & 11/32 square socket things to remove those plugs.
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Old Apr 30, 2009 | 06:38 AM
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I've got a hundred bucks says I can remove the plug and install the switch between 1 & 3 quicker and cheaper than you can build one of your relocation kits.
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Old Apr 30, 2009 | 08:18 AM
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Originally Posted by toptechx6
I've got a hundred bucks says I can remove the plug and install the switch between 1 & 3 quicker and cheaper than you can build one of your relocation kits.
Only a hundred. I say make it three hundred and we got a deal.
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Old Apr 30, 2009 | 08:25 AM
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Originally Posted by GREGGPENN
Getting both fans to turn on sooner should be of interest to any of the forum members considering a lower stat w/o reprogramming.

I appreciate the idea!

gp

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