C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

1985 Coolent Sensor Woes

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Old Jun 23, 2009 | 08:02 PM
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Default 1985 Coolent Sensor Woes

I've did a thorugh search through the archives and followed some of the suggestions but I've still got the same problems.

After reading through the post here's the configuration on my car.
1. Auxilary Fan Switch is located between #6 & 8 spark plugs.
2. Gauge Switch is located between #1 & 3 spark plugs.
3. ECM Switch for the main fan is located under the thermostat housing.

OK here's my problem The aux fan will not come on when the AC is turned on and my temp gauge always reads Lo.

Here's what I've done so far. I replaced all 3 switches. I read in a post that you could ground the connector for the aux fan and it should come on so I did this and it came on so the fan is good. Also I read something on a post about a high pressure switch on the AC line but I can't find the post again

Thanks Bill
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Old Jun 23, 2009 | 09:09 PM
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my fan switch is between #3 and #1, and the temp gauge is between #6 and #8.
Are you sure nobody did a valve job on your heads and didn't switch sensors on yours?
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Old Jun 23, 2009 | 09:18 PM
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Yes I grounded the connector between 6&8 and the aux fan came on. I think in 86 the General changed things to the opposite side. On the driver side on mine is a spade connector.

Thanks Bill

Last edited by Bullyj; Jun 23, 2009 at 09:20 PM.
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Old Jun 24, 2009 | 08:11 AM
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I recall something about the 85's aux fan being wired a little different(other than the fact they have sender/switch in opposite heads), but I don't recall the aux fan being used in AC operation, just like 86-89.
Your gauge problem could be an open circuit.
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Old Jun 24, 2009 | 10:52 AM
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Thanks Agent 86 I will try this later on today while the boy is at day camp. As for the aux fan I just assumed it would come on when the AC is on to put more air flow across the condenser.
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Old Jun 24, 2009 | 11:08 AM
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Originally Posted by coupeguy2001
my fan switch is between #3 and #1, and the temp gauge is between #6 and #8.
You must not have an '85 like Bullyj. The auxiliary fan switch is exactly where he says on his 1985 (1984 also).

Bullyj,
The devices in the left head and intake manifold aren't switches, but sensors or sending units. Check your FSM or owners manual to be sure which, if either, fan is supposed to come on with the A/C. Your main fan is controlled by the ECM. It comes on when the programming tells it to. If the A/C signal goes to the ECM, more than likely it is the main fan that operated with the A/C. The auxiliary fan has no connection to the ECM. The aux fan switch grounds the primary side of the aux fan relay to run the fan. If the A/C switch also grounds that circuit, that will activate the aux fan. The unique fan wiring in the 1985 is in cars that don't have an aux fan. Before you can fix it, you have to know how it is supposed to work. Check your literature, but it is my guess that it is the main fan that is influenced buy the A/C operation.

RACE ON!!!

Last edited by CFI-EFI; Jun 24, 2009 at 11:11 AM.
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Old Jun 24, 2009 | 11:24 AM
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You are correct EFI-CFI the main fan does come on when the AC is turned on.

Thanks,
Bill
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Old Jun 24, 2009 | 11:53 AM
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Originally Posted by Bullyj
OK here's my problem The aux fan will not come on when the AC is turned on and my temp gauge always reads Lo.

Thanks Bill
I am quite sure both fans are not activated by the A/C. To test, with the A/C on, ground the aux fan switch wire. The aux fan should come on. Of course this presumes the aux fan works. It should come on when grounded with or without the A/C on.

As for your temp gauge, you may have an open circuit, a broken wire between the sensor and the readout, or possibly a bad sensor. With the wire disconnected from the sensor the readout should say "Low". With the wire grounded is should read the highest reading possible, 299°, 300° or whatever is max. If the readout responds correctly, the gauge and wiring are good. Make sure you have a good connection with the sender, and if so you need a new temp sending unit.

RACE ON!!!
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Old Jun 24, 2009 | 12:27 PM
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I grounded the aux fan yesterday and it came on as it should. Also I replaced the gauge sending unit yesterday. I grounded the connector for the gauge sending unit and it still reads low. I guess my next step should be to trace the wire and check for breaks. Where does this wire feed back into the harness. I see it going in between the block and the exhaust manifold but I can't see or feel it below there.

Thanks,
Bill
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Old Jun 24, 2009 | 01:38 PM
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My 1984 FSM shows the temp gauge sender wire to be blue. At C342 it connects with a dark green wire. The dark green wire goes through the bulk head connector on pin C2 and then on to the cluster where it connects on cluster pin #D4, "Coolant Temp Sensor Input". I don't know how much of that applies to your 1985. My guess would be, all of it.
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Old Jun 24, 2009 | 02:11 PM
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Great help,!
Originally Posted by CFI-EFI
You must not have an '85 like Bullyj. The auxiliary fan switch is exactly where he says on his 1985 (1984 also).
'85 was a changeover year in that area, so early cars are wired like an '84 and later ones are like the '86, where the ECM controls the fan.
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Old Jun 25, 2009 | 10:37 AM
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I traced the gauge sensor wire in the engine compartment and found one bad place. I repaired it but gauge still reads Lo. The tach part of the gauge cluster has issues so I believe my problems with the coolent temp must also be in the gauge cluster. I plan on having the cluster rebuilt so I'm going to wait till I have this done before moving ahead on the temp gauge.

Thanks for everyones help
Bill
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Old Jun 25, 2009 | 11:18 AM
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Great help,!

Originally Posted by whalepirot
'85 was a changeover year in that area, so early cars are wired like an '84 and later ones are like the '86, where the ECM controls the fan.
I have never heard if an '85 that didn't have the main fan run by the ECM. The 1985 with no auxiliary fan was set up like no other C4, but as far as I know, all 1985s had the computer controlled main fan. Do you have any documentation? If that is the case, I'd like to know.

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Old Jun 25, 2009 | 11:21 AM
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Originally Posted by Bullyj
I plan on having the cluster rebuilt so I'm going to wait till I have this done before moving ahead on the temp gauge.

Thanks for everyones help
Bill
OUCH! I just went through that. Good luck.

RACE ON!!!
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Old Jun 26, 2009 | 12:31 PM
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Before you send the Cluster out, jumper Pin D4 to ground and see what happens. If that gives it max (something around 300), check the wire again. It passes through Big Connector behind the battery at C2 - should be green on the '85. '84 was blue at the sender, then green behind the Big Connector to the Cluster.

ECM controls the Main Fan based on Coolant Temp Senor input or a Pressure Sensor mounted on the A/C High Pressure Line. That sensor opens at around 230 psi which causes the reference voltage to rise at the ECM. When that happens, the ECM drives the Fan Relay. Disconnecting the Sensor wire simulates the open and should turn on the Fan.

Aux fan isn't used for a/c. Service Bulletin described it as a Dealer installed accessory following overheating complaints from High Altitude Users and Autocrossers. Later a Factory Option. Really shouldn't come on at all.
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Old Jun 26, 2009 | 01:36 PM
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Originally Posted by SunCr
Before you send the Cluster out, jumper Pin D4 to ground and see what happens. If that gives it max (something around 300), check the wire again. It passes through Big Connector behind the battery at C2 - should be green on the '85. '84 was blue at the sender, then green behind the Big Connector to the Cluster.
Good idea. However, if the cluster has other issues...


Originally Posted by SunCr
Aux fan isn't used for a/c. Service Bulletin described it as a Dealer installed accessory following overheating complaints from High Altitude Users and Autocrossers. Later a Factory Option. Really shouldn't come on at all.
I believe the aux fan switch is calibrated to close and run the aux fan when the coolant reaches 238°. Not to argue the point, but it is interesting to see a "dealer installed option" to have a wiring schematic in the FSM. Was RPO# B4P not available in 1985? I thought it was.

RACE ON!!!
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