C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

voltage draw

Thread Tools
 
Search this Thread
 
Old Jul 5, 2009 | 03:53 PM
  #1  
92LRC's Avatar
92LRC
Thread Starter
Burning Brakes
 
Joined: Nov 2006
Posts: 763
Likes: 2
From: Weston FL
Default voltage draw

It seems I have something draining volts/amps on my batery.
I think I have it narrowed down to the climate control unit.

If I try to start the car with the unit in an on position, the car won't start. If I leave it off, the car starts. amperage overdraw?
the dashboard volt meter reads under 11 with the unit on and only about 12.5 with the unit on. The battery is only 2-3 months old.

Today once I started the car I turned on the a/c and the volts read down to 9.5. About a mile from the house the Service ASR, the Inflt Rest, and the SVC Eng lites came on. As soon as I turned the a/c off the lites went out and the car ran fine. I drove it with the air off (not recommended in South Florida in July) for about 30 miles with no other problems.

The question is, is this a problem with the Climate Control unit or is it a bad alternator that can't keep with the draw when the climate control is turned on? I don't want to just throw parts at it so I'm hoping someone on the forum has had a similar experince to lead me down the right path.

Thanks
Reply
Old Jul 5, 2009 | 04:03 PM
  #2  
MK 82's Avatar
MK 82
Melting Slicks
 
Joined: Feb 2008
Posts: 3,286
Likes: 6
From: Palm Beach
Default

What is the voltage with the AC off and the car running?
Reply
Old Jul 5, 2009 | 06:49 PM
  #3  
coupeguy2001's Avatar
coupeguy2001
Le Mans Master
15 Year Member
 
Joined: Sep 2006
Posts: 6,050
Likes: 147
From: Phoenix AZ
2021 C4 of the Year - Modified Finalist
Default

my vote is the voltage regulator inside the alternator is bad. Go buy a new one and install in the alternator.
cold, you should have 14.2-14.8.
once warmed up, the voltage regulator kicks the voltage down a volt to keep from cooking the battery. 13.2-13.8
If you have a rebuilt one now, your alternator may need a new stator. The mass produced rebuild shops cut the wires, then crimp the lost wire back onto the wires they cut. Those splices then heat up and cause resistance, and limit the current capacity of the stator. Then it heats up the voltage regulator, and it ceases to function properly.
Essentially, they should have un-soldered the wires instead of cut them, but that takes too much time.
I went to a wrecking yard, and got a Buick alternator that was original equipment, and changed the back half of the alternator, and BING! all problems solved.
The Buick alternator wasn't cut or spliced, and it was A-OK. I paid $35 for the Buick version.
The problem with using the Buick alternator as received, is the mounting lugs are not compatible with the Corvette brackets.
so you just use the back half of the Buick unit. Get the alternator from the same year Buick as your car.
You could probably use Buick, Olds, Pontiac, they would all work if all are 105 amp units.
You could take both alternators apart, and switch all the stuff, but why go through all that work? just switch the back half. Just pick the best brushes when reassembling, and you are good to go.
After your car works fine, THEN take the old alternator apart, get a rebuild kit for $65, and make yourself a serviceable unit that you can replace when the one on the car goes bad again.
The replacement switchout should take less than an hour, and you don't have to go anywhere.
Then rebuild the one in your hand for next time.
Buying a lifetime unit from auto zone or Checker only guarantees that you will continue to change alternators. Their units get the cutting and splicing.
Buying New is the real answer if you have the bucks for that plus everything else you have to buy.

Last edited by coupeguy2001; Jul 5, 2009 at 06:53 PM.
Reply
Old Jul 5, 2009 | 07:42 PM
  #4  
MK 82's Avatar
MK 82
Melting Slicks
 
Joined: Feb 2008
Posts: 3,286
Likes: 6
From: Palm Beach
Default

That is the usual suspect but I would wait for the answer to the question.

Last edited by MK 82; Jul 5, 2009 at 07:45 PM.
Reply
Old Jul 5, 2009 | 08:06 PM
  #5  
jfb's Avatar
jfb
Team Owner
20 Year Member
 
Joined: Mar 2001
Posts: 54,124
Likes: 30
From: Cincinnati, Oh USA
Default

You should notice that the red battery symbol light on the dash is on which tells you that the alternator is not charging the battery. Also, the dash voltmeter reads low when the alternator is not charging the battery and cannot be trusted. Voltage drops with the A/C on because the A/C clutch draws a lot of current. Also, your battery voltage is low and you should charge up your battery overnight at least before you troubleshoot the alternator. Engine idling, if the alternator is working, the voltage at the alternator output terminal should be about 14.7 volts, engine cold. If it is lower than 13.0 volts, you need either another alternator or yours repaired. Most auto parts stores can test your alternator if you bring it in. If the alternator output is about 14.7 volts, but the battery terminal voltage is much lower, like 12.0 to 12.9 volts, then you have a blown fusible link in the alternator output wire and it needs to be replaced. DO NOT expect the alternator to charge up a badly discharged battery, this heats the alternator and shortens its life. Also, batteries take a long time to charge up and running the engine for 15 minutes or so will not charge the battery much. Charge up the battery with a battery charger!!!!!!!!!!!!!!!!!!!!!!!
You can tell the state of charge in the battery by measuring the no load engine off battery terminal voltage. 12.0 volts and below, discharged and 12.9 volts and above, fully charged and linear in between. You can buy a decent digital voltmeter from Harbor Freight for $8, if you don't have one, buy one.
Reply
Old Jul 5, 2009 | 08:10 PM
  #6  
92LRC's Avatar
92LRC
Thread Starter
Burning Brakes
 
Joined: Nov 2006
Posts: 763
Likes: 2
From: Weston FL
Default

Originally Posted by MK 82
What is the voltage with the AC off and the car running?
12.2 or so at idle

no more than 13.5 at speed

thanks
Reply
Old Jul 5, 2009 | 08:13 PM
  #7  
MK 82's Avatar
MK 82
Melting Slicks
 
Joined: Feb 2008
Posts: 3,286
Likes: 6
From: Palm Beach
Default

Take the alternator off and have it tested.
Reply
Old Jul 5, 2009 | 08:20 PM
  #8  
92LRC's Avatar
92LRC
Thread Starter
Burning Brakes
 
Joined: Nov 2006
Posts: 763
Likes: 2
From: Weston FL
Default

Originally Posted by MK 82
Take the alternator off and have it tested.
alternator was my guess also.
thanks

Originally Posted by jfb
You should notice that the red battery symbol light on the dash is on which tells you that the alternator is not charging the battery. Also, the dash voltmeter reads low when the alternator is not charging the battery and cannot be trusted. Voltage drops with the A/C on because the A/C clutch draws a lot of current. Also, your battery voltage is low and you should charge up your battery overnight at least before you troubleshoot the alternator. Engine idling, if the alternator is working, the voltage at the alternator output terminal should be about 14.7 volts, engine cold. If it is lower than 13.0 volts, you need either another alternator or yours repaired. Most auto parts stores can test your alternator if you bring it in. If the alternator output is about 14.7 volts, but the battery terminal voltage is much lower, like 12.0 to 12.9 volts, then you have a blown fusible link in the alternator output wire and it needs to be replaced. DO NOT expect the alternator to charge up a badly discharged battery, this heats the alternator and shortens its life. Also, batteries take a long time to charge up and running the engine for 15 minutes or so will not charge the battery much. Charge up the battery with a battery charger!!!!!!!!!!!!!!!!!!!!!!!
You can tell the state of charge in the battery by measuring the no load engine off battery terminal voltage. 12.0 volts and below, discharged and 12.9 volts and above, fully charged and linear in between. You can buy a decent digital voltmeter from Harbor Freight for $8, if you don't have one, buy one.
I got a Fluke multi-meter I use. I've been using a battery charger and that's kept the batt from dying altogether.
Thanks

Originally Posted by coupeguy2001
my vote is the voltage regulator inside the alternator is bad. Go buy a new one and install in the alternator.
cold, you should have 14.2-14.8.
once warmed up, the voltage regulator kicks the voltage down a volt to keep from cooking the battery. 13.2-13.8
If you have a rebuilt one now, your alternator may need a new stator. The mass produced rebuild shops cut the wires, then crimp the lost wire back onto the wires they cut. Those splices then heat up and cause resistance, and limit the current capacity of the stator. Then it heats up the voltage regulator, and it ceases to function properly.
Essentially, they should have un-soldered the wires instead of cut them, but that takes too much time.
I went to a wrecking yard, and got a Buick alternator that was original equipment, and changed the back half of the alternator, and BING! all problems solved.
The Buick alternator wasn't cut or spliced, and it was A-OK. I paid $35 for the Buick version.
The problem with using the Buick alternator as received, is the mounting lugs are not compatible with the Corvette brackets.
so you just use the back half of the Buick unit. Get the alternator from the same year Buick as your car.
You could probably use Buick, Olds, Pontiac, they would all work if all are 105 amp units.
You could take both alternators apart, and switch all the stuff, but why go through all that work? just switch the back half. Just pick the best brushes when reassembling, and you are good to go.
After your car works fine, THEN take the old alternator apart, get a rebuild kit for $65, and make yourself a serviceable unit that you can replace when the one on the car goes bad again.
The replacement switchout should take less than an hour, and you don't have to go anywhere.
Then rebuild the one in your hand for next time.
Buying a lifetime unit from auto zone or Checker only guarantees that you will continue to change alternators. Their units get the cutting and splicing.
Buying New is the real answer if you have the bucks for that plus everything else you have to buy.
thanks I'll probably order a new alt. I don't want to mess around with a rebuilt unit.
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-1

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
story-2

Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

 Joe Kucinski
story-3

Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

 Verdad Gallardo
story-4

Top 10 Corvettes Coming to Mecum Indy 2026!

 Brett Foote
story-5

Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

 Michael S. Palmer
story-6

10 Revolutionary 'Corvette Firsts' Most People Don't Know

 Joe Kucinski
story-7

5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

 Michael S. Palmer
story-8

2027 Corvette vs The World: Every C8 vs Its Closest Competitor

 Joe Kucinski
story-9

10 Most Common Corvette Problems of the Last 20 Years!

 Joe Kucinski
Old Jul 5, 2009 | 08:39 PM
  #9  
jfb's Avatar
jfb
Team Owner
20 Year Member
 
Joined: Mar 2001
Posts: 54,124
Likes: 30
From: Cincinnati, Oh USA
Default

I'm on alternator #3 on my 87 vette and I use AC rebuilts, they work for about 7 years and I drive my 87 every day. I doubt that new alternators work much longer.
Reply
Old Jul 19, 2009 | 11:40 AM
  #10  
92LRC's Avatar
92LRC
Thread Starter
Burning Brakes
 
Joined: Nov 2006
Posts: 763
Likes: 2
From: Weston FL
Default

well I finally got around to replacing the alternator today and it was definitely the cause. It fired right up with the AC on and the volts were reading 14.7.

got a remanned from autozone for 134 with a 24 core.
Reply
Old Jul 19, 2009 | 11:44 AM
  #11  
MK 82's Avatar
MK 82
Melting Slicks
 
Joined: Feb 2008
Posts: 3,286
Likes: 6
From: Palm Beach
Default

Great! Thanks for posting the results. All too often folks don't do that!

Reply

Get notified of new replies

To voltage draw





All times are GMT -4. The time now is 05:25 AM.

story-0
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-1
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE
story-2
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

Slideshow: Ranking the top 10 Corvette engines by torque output.

By Joe Kucinski | 2026-05-05 11:58:09


VIEW MORE
story-3
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

Slideshow: A Corvette pace car nearly matching IndyCar speeds sounds exaggerated, until you look at the numbers.

By Verdad Gallardo | 2026-05-04 20:03:36


VIEW MORE
story-4
Top 10 Corvettes Coming to Mecum Indy 2026!

Among a rather large group of them.

By Brett Foote | 2026-05-04 13:56:44


VIEW MORE
story-5
Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

Slideshow: the top 10 things Corvette owners want in the C9 Corvette

By Michael S. Palmer | 2026-04-30 12:41:15


VIEW MORE
story-6
10 Revolutionary 'Corvette Firsts' Most People Don't Know

Slideshow: 10 Important Corvette 'firsts' that every fan should know.

By Joe Kucinski | 2026-04-29 17:02:16


VIEW MORE
story-7
5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

Slideshow: Should you buy a 2020-2026 Corvette or wait for 2027?

By Michael S. Palmer | 2026-04-22 10:08:58


VIEW MORE
story-8
2027 Corvette vs The World: Every C8 vs Its Closest Competitor

Slideshow: 2027 Corvette lineup vs the world.

By Joe Kucinski | 2026-04-24 16:12:42


VIEW MORE
story-9
10 Most Common Corvette Problems of the Last 20 Years!

Slideshow: 10 major Corvette problems from the last 20 years.

By Joe Kucinski | 2026-04-14 16:37:05


VIEW MORE