mid stage engine
Parts that I have on order or possess:
24lb Injectors
Melrose Headers and 3" exhaust instead of 2.5" to the mufflers
Magnaflow mufflers
TPIS Big Mouth Intake
Summit Racing Ignition
Ported SLP Runners
Ported Plenum
K&N Filter
36mm Throttle Body
Fuel Regulator
I went back on forth on a different intake but ultimately decided to port the stock plenum rather than replace it. I like the pseudo stock look and am hoping it won't prove to be too restrictive.
I am debating a cam, fuel pump and distributor before having a chip (which will end up being a mid chip) burnt. I'm stumbling through some of this and working heavily off of advice. For the most part the work is being done by a shop. Any thoughts?
Thanks
What are your goals for the car? Power, ET, fun driver, etc... ???
To make any kind of usable power, you'll have to swap the intake. Many on the various forums will debate it endlessly, but the miniram intake is probably the way to go.
Doing a 355, with a touch more boost, will allow you to choose a cam once. You can use the cam in the stock motor you have now, and then re-use it with the new motor. It would be possible to do this with a 383 build, but the compromise becomes larger.
You have a lot of options concerning cylinder heads. Power production characterisitics of the heads aren't as important because ulitmately you will be creating power with the blower instead of the heads. I would focus on heads with better driveability characteristics as opposed to peak power. This puts a 190-195 CC head at the forefront of your options, and with the new AFR competition head coming it at 196 CC, that's what I would use.
Depending on ultimate power goals, a Walbro 255 will support anything up to about 500 RWHP. Another option is the stock pump from a mid 90's Toyota Supra Turbo. I like the Toyota pump because it's made by Denso, and you get OE quiet and OE reliability. The Walbro pumps have had some serious quality issues lately. You'll have to modifiy some things to make the Toyota pump work, but I feel it's a better option.
The distributor, ignition box, fuel pump, headers, and other supporting mods are a good idea. Taking care of those things first will make the process go faster and smoother when you do the blower build.
There is also a forced induction section here, might want to swing into that forum and do some reading.
I want a well functioning engine at the end of this that is still reliable and that all the misc parts work well and efficiently together.
If I didn't do a 383 that makes the project doable in one phase maybe... I will still have to toughen up some bottom end parts won't I... even with a 355?
Yes, you will need to build a better bottom end.
Here is how I would do it if I were you:
Stage 1 - Call Blower Works and talk to Greg. He can set you up with a blower kit for your stock car. Install the supporting mods he recommends. Fuel pump, ignition, etc... Then bolt his blower kit to your stock motor. Keep it reasonable, 6-8 PSI, and you should pick up close to 100 HP. You should be able to accomplish that and still have a very reliable, very stock driving car. Make sure the tune is good, everything is safe, and enjoy the car while you start to save for stage 2. I think you can complete this stage for $5000-$6000.
Stage 2 - When you talked to Greg about stage 1, you should have mentioned that a built 355 and some serious boost was in your future. Hopefully, you guys can come up with a system that will allow you re-use all the same bracketry, accessories, and other ancillaries while you upgrade to a larger head unit to make 20+ PSI on the new mill. Now that you've saved up some cash, you can start to build the new motor. I would recommend a crate motor, or at least a new block. That way, the car is still up and running while you put the thing together. There are a million ways to go here, but there are some very good deals on very stout short blocks from a number of vendors, and I think that's the route I would go.
Once the motor is built, you should be able to do the motor swap in a couple weeks of evenings and weekends. Make sure the fuel system is up to snuff, maybe use a fuel lab pump and other supporting mods. Make sure you have a good tune to start with, and spend some time dialing in the new set up. Make sure the tune is on, don't do anything crazy before then, and if things start to look funny, park the car until you figure it out. Do not melt the new mill from a bad tune.
Get all that squared away, and enjoy the car for awhile. No sticky tires though, have to wait for stage 3 for that. I think this stage could be done for another $7000-$8000 depending on how wild you get with the motor. $10K-12K isn't out of the question if you want nice stuff and buy nice complimenting parts (injectors, fuel lab pump, headers, etc...) At this stage, with 20 PSI of boost, 800+ RWHP isn't out of the question. If you have an automatic transmission it's days are numbered. A 4+3 will probably live a bit longer, the ZF6 should take it without an issue.
Stage 3 - A Dana 44 rear end swap and transmission build. If you have a ZF6, you'll need a clutch. There are also some things you can do to the rear end to help it survive. Summers Brothers outer stub axles, chromoly half shafts, U-joints, Tom's Differentials Carrier, gear change, cryo treated parts, Banski rod ends and alignment components, etc... This stage should prepare the car for the abuse associated with sticky tires. Expect another $4k-$5k here.
That's how I would go about it, but I might do stage 3 before stage 2, or maybe even before stage one. Lots of different ways to do it, but I think talking to Greg at Blower Works is a great first step for you. Get your feet wet with some boost, enjoy the car, and make sure that you want a forced induction monster before you head down that road.
Last edited by neat; Oct 14, 2009 at 02:56 PM.
It takes a serious head unit to get to 20+ psi with a S/C...
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