When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
I changed the intake manifold gasket on my 90 L98 this week. When I went to put the intake manifold bolts back in I noticed that there were 2 different lengths of bolts. Of course I didn't notice this when I took them out so I had no idea where the longer ones went. I guessed and put one longer one and one shorter one in each location then torqued them in the pattern that the FSM said to.
Now when I fired it up it seems like something is binding up. It idles along and there will be like a pop/bang noise.
Is it possible that the longer bolts are in the wrong location and interfering with the pushrods?
I did my 90 intake over the summer. If memory serves me right the longer bolts go on the outer corners of the manifold and are also torqued a little more to seal the front and rear of the manifold.
I dont think they were long enough to hit any pushrods or anything though. did you check you timing? just a thought
Is it possible that the longer bolts are in the wrong location and interfering with the pushrods?
Thanks,
Jeff
I really don't think this is possible.
Why did you change the gasket in the first place?
Your sure you got the distributor has been fully dropped back in on the "correct" tooth?
Oil pressure is good?
Wires on the dizzy are correct?
Checked the base timing?
Why did you change the gasket in the first place?
Your sure you got the distributor has been fully dropped back in on the "correct" tooth?
Oil pressure is good?
Wires on the dizzy are correct?
Checked the base timing?
It is possible. I had that issue when installing mine the fist time. the shorter bolts go in the middle if I remember correctly.
I changed the intake manifold gasket on my 90 L98 this week. When I went to put the intake manifold bolts back in I noticed that there were 2 different lengths of bolts. Of course I didn't notice this when I took them out so I had no idea where the longer ones went. I guessed and put one longer one and one shorter one in each location then torqued them in the pattern that the FSM said to.
Now when I fired it up it seems like something is binding up. It idles along and there will be like a pop/bang noise.
Is it possible that the longer bolts are in the wrong location and interfering with the pushrods?
Thanks,
Jeff
Not sure of the correct location of the longer bolts, possibly the outside corners, just a guess. I had my intake off last year and can't remember for the life of me.
This is how I organized my bolts...
This is a close-up off cyl. #4. The exhaust pushrod sure is close to that bolt hole. 1 & 5 exhaust look tight also.
If it were me, I'd tear it down and install the bolts correctly. GM used long and shorts for a reason.
Originally Posted by rlf105
I did my 90 intake over the summer. If memory serves me right the longer bolts go on the outer corners of the manifold and are also torqued a little more to seal the front and rear of the manifold.
I dont think they were long enough to hit any pushrods or anything though. did you check you timing? just a thought
Incorrect per my 90 FSM. All intake bolts torqued to 35 lb.ft., except position 1&4 (passenger side center)45 lb.ft.
2020 Corvette of the Year Finalist (appearance mods)
C4 of Year Winner (appearance mods) 2019
Interesting. The intake-to-head bolts on my 89 were all the same length (1 1/8"). There was a thread that pointed out if 1 1/4" bolts were used, contact with the push rods holes would occur. And, that contact would be on the center two holes on each side.
If you had shorter bolts, it seems like they should have gone in the middle.
When GM redesigned the heads to accept intake gasket retainers, they made the outer water jacket bolts longer. Didn't think any of those heads or gaskets made it onto anything other than the '91. If you take it back off, see if the outer bolt holes on the heads are counterbored for retainers. If so, that's where the longer bolts go and you should use the gaskets with the retainers as they maintain perfect intake gasket alignment which stops most of the leaks.
I did my 90 intake over the summer. If memory serves me right the longer bolts go on the outer corners of the manifold and are also torqued a little more to seal the front and rear of the manifold.
I dont think they were long enough to hit any pushrods or anything though. did you check you timing? just a thought
I have never seen different length factory torx bolts that secure the base to the heads. I wonder if this was the case on all c4's or just certain years.
I have never seen different length factory torx bolts that secure the base to the heads. I wonder if this was the case on all c4's or just certain years.
When I put the intake on my 383 about 4 months ago I ordered new intake bolts from GM and they were all the same size from the factory.I also have a set of Summits intake bolts with hex heads and they measure 1" instead of the GM length which are 1"1/8..You may be able to replace them one at a time like you were saying. I would start in the middle and work my way out just like the tightening sequence,just remember to redo the sealent on the threads..You really have nothing to lose, if it leaks then you can replace it. ..WW
I have never seen different length factory torx bolts that secure the base to the heads. I wonder if this was the case on all c4's or just certain years.
I guess my post was to small and over looked. My 91 had different size bolts form the factory. I had the same problem the short bolts go in the middle. Maybe you are right and it was only certain years.
I guess my post was to small and over looked. My 91 had different size bolts form the factory. I had the same problem the short bolts go in the middle. Maybe you are right and it was only certain years.
I guess my post was to small and over looked. My 91 had different size bolts form the factory. I had the same problem the short bolts go in the middle. Maybe you are right and it was only certain years.
I guess my post was to small and over looked. My 91 had different size bolts form the factory. I had the same problem the short bolts go in the middle. Maybe you are right and it was only certain years.
I guess my post was to small and over looked. My 91 had different size bolts form the factory. I had the same problem the short bolts go in the middle. Maybe you are right and it was only certain years.