C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

90 brake issues

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Old Nov 9, 2010 | 11:28 PM
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Default 90 brake issues

90 brake issues

Pedal goes almost all the way to the floor, abs light always on from time key is turned on. there is a sensor on the master cylinder that is broken yet brake light does not come on (does come on when parking brake applied) .... Brakes are very weak to say the least .... does this just sound like a bad master cylinder or something more? Can a bad master cylinger cause this service abs light to stay on?
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Old Nov 10, 2010 | 12:29 AM
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Brake pedal going to the floor sounds like a bad master cylinder. One other way is if there is a leak somewhere, but usually this is noticed as the fluid would run low/out.
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Old Nov 10, 2010 | 08:23 AM
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There is likely a code in the ccm relating to the abs. If you pump up the brakes and hold the pedal, does it gradually sink?
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Old Nov 10, 2010 | 08:31 AM
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Originally Posted by sailorsteve
There is likely a code in the ccm relating to the abs. If you pump up the brakes and hold the pedal, does it gradually sink?
no it just goes right to the floor.
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Old Nov 10, 2010 | 08:37 AM
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If you are not losing fluid, I agree that it sounds like a bad master cyl. Obviously, if the fluid goes down, there is a leak somewhere.
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Old Nov 10, 2010 | 08:54 AM
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Originally Posted by sailorsteve
If you are not losing fluid, I agree that it sounds like a bad master cyl. Obviously, if the fluid goes down, there is a leak somewhere.
I've never really looked at the fluid level but will check it when the sun comes up.
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Old Nov 10, 2010 | 09:23 AM
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1/2 full in the rear and 3/4 full in the front.
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Old Nov 10, 2010 | 12:01 PM
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The C4 master cyl is quite sensitive to fluid level. Try topping the reservoirs off, and see if you feel a difference in the pedal. You will likely have to bleed the brakes as air could have gotten into the lines, but you may well feel a difference in the pedal before doing that. If this brings the brakes up, I would look for a fluid leak, examine all the brake lines, etc., for a wet spot. Keep an eye on the fluid level for a while, and if it goes down, there is a leak somewhere, including into the booster. If the fluid does not go down again, your low pedal and low fluid was probably due to pad wear.

In any case, the abs light might be due to the low fluid or damaged sensor. You can read the code that is set (in the ccm, not ecm) without equipment as the car will self-diagnose.
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Old Nov 10, 2010 | 01:13 PM
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Originally Posted by jeffp1167
1/2 full in the rear and 3/4 full in the front.
Even out the amounts in both cups - work the brake pedal then pay attention to the amounts in the cups to see if there is a change in the levels....fluid could be moving from 1 cup to the other.....internal master cylinder issue.

The ABS sensor/connector on the MC that is not connect is more than likely the source of the ABS warning light.

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Old Nov 10, 2010 | 01:35 PM
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Originally Posted by engle1147
Even out the amounts in both cups - work the brake pedal then pay attention to the amounts in the cups to see if there is a change in the levels....fluid could be moving from 1 cup to the other.....internal master cylinder issue.

The ABS sensor/connector on the MC that is not connect is more than likely the source of the ABS warning light.

There is no ABS sensor/connector on the master cylinder.
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Old Nov 10, 2010 | 01:45 PM
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Originally Posted by joshwilson3
There is no ABS sensor/connector on the master cylinder.


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Old Nov 10, 2010 | 02:01 PM
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Originally Posted by engle1147


That is a Brake Pressure Switch. It isn't an "ABS sensor".
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Old Nov 10, 2010 | 02:10 PM
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Originally Posted by joshwilson3
That is a Brake Pressure Switch. It isn't an "ABS sensor".
What ever you want to call it the OP called it a "sensor on the master cylinder that is broken" so this is what he knows it as - I did add the "/connector" term to it in my post....anyway - so how about in non technical speak - it is the "do-dad thingy" that lights up the ABS indicator light on the gauges when you hit the brake pedal "hard"....the OP is going to want to take a look at getting that taken care of as a first step in getting the ABS indicator light to quiet down.

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Old Nov 10, 2010 | 04:53 PM
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Yes that is the sensor that is broken on my car as is the pigtail that plugs into it.

The brake fluid level has been like this since I bought the car two years ago. So it's not a leak that is my issue.

I was more curious if the abs light on could be causing the horrible brake issue. Basically when I do pump the pedal the brake pedal will stay up for a split second then will drop to about maybe two inches from the carpet (might even be closer)

Caliper issues could be a problem to since this car has been off the road since about 2006. The pedal feels different when the car is runing verses not running so the booster must be working correctly.

I will read my fsm and see how to pull abs codes that issue I'm wondering if could be related to no brake fuse being in the car since there are no tail lights currently in the car.
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Old Nov 10, 2010 | 07:12 PM
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Originally Posted by engle1147
What ever you want to call it the OP called it a "sensor on the master cylinder that is broken" so this is what he knows it as - I did add the "/connector" term to it in my post....anyway - so how about in non technical speak - it is the "do-dad thingy" that lights up the ABS indicator light on the gauges when you hit the brake pedal "hard"....the OP is going to want to take a look at getting that taken care of as a first step in getting the ABS indicator light to quiet down.

That switch has nothing to do with the ABS. I believe when that switch detects a problem with the master. That it lights up the brake warning light.

The OP needs to look elsewhere with regards to the service ABS light.
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Old Nov 11, 2010 | 11:36 AM
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Originally Posted by jeffp1167
I will read my fsm and see how to pull abs codes that issue I'm wondering if could be related to no brake fuse being in the car since there are no tail lights currently in the car.

Pulling ABS codes from 1990 vette without a scanner:
Enable flash code diagnostics, by jumping pin H of the diagnostic link connector (DLC) to pin A or a chassis ground and then keying-up. The Service ABS light will come on for 4-sec., then start blinking two digit DTCs. Each digit is signified by half-second-apart flashes. One second separates the digits. Codes are flashed three times with a 3-sec. pause between. Each sequence is bracketed by code 12, signifying the sequence's start and finish.

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Old Nov 12, 2010 | 01:14 PM
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Does the 90 give codes? I thought 90 was the last year for the Bosch ABS 2. It needs the special equipment/tester. If you have the FSM you can do most of the troubleshooting with a DMM.
I bet you have 2 problems. Pedal to the floor is a hydralic problem. ABS is an electronic/sensor problem
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Old Nov 12, 2010 | 05:19 PM
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The service ABS light issue has been fixed. I replaced 3 fuses that were pulled because of no tail lights in the car.

Brake fuse
turn/backup fuse
stop fuse (I think)

Anyways one of these fuses what was causing the problem since the service abs light has never come back on. The light does come on though during ignition on prior to starting so the system appears to be working correctly now.

Brakes still suck though !!!!! Will be ordering stainless brake lines and new pads and rotors and a master cylinder and that should resolve the last issue. I will be putting ZR1 replicas on my car so have been considering a C5 brake upgrade as well.
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Old Nov 13, 2010 | 08:36 AM
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That should solve your problem.Make sure you get that broken sensor & a new pigtail for it.For people that don't know,to check for a bad master cylinder-first you bleed all 4 wheels throughly until fresh/new brake fluid is in brake system(master cylinder).If no change go to step 2.Second install a hose crimper tool or a vise grip on each brake hose(meaning install one tightly to block brake fluid travel on all 4 brake hoses) being careful not to damage hose(s).Install a cloth on hose first if using a vise grip so you don't damage hose.Get in vehicle & press down brake pedal.If brake pedal is hard as a rock(it should be if master cylinder is working properly),master cylinder is fine & problem lies somewhere else.But if brake pedal still sinkings to floor or is not stiff,master cylinder is bad(assuming clamps on brake hoses are installed properly thus blocking brake fluid travel to caliper).Hope this helps.On some vehicles above test could mean ABS hydralic unit could be the problem but in my experience it normally is an accurate test for master cylinder diagnosis
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Old Nov 13, 2010 | 09:58 AM
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IMHO, I would not trust brake hoses that have been pinched as suggested in the previous post. In a panic stop, there is considerable pressure in those hoses, and I would be afraid that they would be compromised. Since the brake system is closed, the only two conditions that would cause the pedal to sink to the floor are a leak in the system or a bad master cyl. If you have this symptom, it is relatively easy to find a leak, whether in a line, caliper, etc. If you don't find an external leak, you can conclude that the master is leaking internally.
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