Optispark replacement - '93 LT-1
Thread Starter
Instructor
Joined: Jul 2003
Posts: 217
Likes: 1
From: Atlanta GA
Optispark replacement - '93 LT-1
I had to replace the water pump in my '93 LT-1. Usually, a leaky water pump kills the Optispark so I was going to replace it with a new MSD Opti. However, the FSM says that I need to remove the balancer and hub. That requires me to lift the engine. I don't have the equipment to do that, so the question is:
Can I replace the Optispark without pulling the balancer and hub?
Thanks,
Larry...
Can I replace the Optispark without pulling the balancer and hub?
Thanks,
Larry...
Le Mans Master
Joined: Mar 2001
Posts: 7,999
Likes: 14
From: Life is just one big track event. Everything before and after is prep and warm-up and cool-down laps
Cruise-In III Veteran
Cruise-In IV Veteran
St. Jude Donor '12
You just need to pull the ballancer off.
Mark the hub and balancer, remove the three bolts.
From underneath with a blck of wood on the balancer whack it a few times.
Using the hub bolt rotate the crank 90*, whack again, repeat until the balancer comes off.
Clean the balancer and hub, put a little anti-sieze on the mating surfaces when you put it back on.
It is CRITICAL that the filled tooth on the opti matches the gap on the spline when you replace it. The opti should "pop" on and the bolts just hold it in place. DO NOT use the bolts to draw the opti on!
Where in Atlanta are you? I may have some time next Sat if you want some help.
Mark the hub and balancer, remove the three bolts.
From underneath with a blck of wood on the balancer whack it a few times.
Using the hub bolt rotate the crank 90*, whack again, repeat until the balancer comes off.
Clean the balancer and hub, put a little anti-sieze on the mating surfaces when you put it back on.
It is CRITICAL that the filled tooth on the opti matches the gap on the spline when you replace it. The opti should "pop" on and the bolts just hold it in place. DO NOT use the bolts to draw the opti on!
Where in Atlanta are you? I may have some time next Sat if you want some help.
Racer
Joined: Aug 2008
Posts: 301
Likes: 17
From: Toronto Ontario
As others have mentioned, all you have to do is remove the ballancer in order to have enough clearance to slide out the optispark. You do NOT have to remove the engine.
I did a write-up about my recent optispark swap a few month's back on my '92 'Vette. It might come in handy for you, should you choose to do the swap yourself. Just follow the link in my signature. Hope that helps.
As for the MSD opti, the jury's still out on their long term reliability since there have been a lot of complaints of them failing after a few month's of use and even a few showing up D.O.A. Right inside the box.
Maybe it was just production issues on MSD's first few batch's of optisparks, but there have been numerous unhappy MSD owners...
I just purchased a GM factory replacement (not a cheap chinese-made ebay knock-off) when I replaced mine. I figured what the hell, the original lasted 17 years, so they can't be all that bad
It's the cheap ones that are causing everyone problems...
I did a write-up about my recent optispark swap a few month's back on my '92 'Vette. It might come in handy for you, should you choose to do the swap yourself. Just follow the link in my signature. Hope that helps.
As for the MSD opti, the jury's still out on their long term reliability since there have been a lot of complaints of them failing after a few month's of use and even a few showing up D.O.A. Right inside the box.
Maybe it was just production issues on MSD's first few batch's of optisparks, but there have been numerous unhappy MSD owners...
I just purchased a GM factory replacement (not a cheap chinese-made ebay knock-off) when I replaced mine. I figured what the hell, the original lasted 17 years, so they can't be all that bad
It's the cheap ones that are causing everyone problems...
Last edited by LT1*C4; Dec 10, 2010 at 05:28 PM.
Le Mans Master
Joined: Jan 2006
Posts: 5,620
Likes: 206
From: Orlando FL
Another consideration
The other side of the coin is if it is running really good and your happy, leave it alone till a problem develops. A lot of people have gone back to the original GM opti after having problems with other systems and optis.
It's your call and definitely a judgment thing, no right or wrong answer. Mileage is a factor but not a definite determination. Neither answer is a sure thing. Depends how much you want to play with the car now or later.
If you decide to do it now, there is definitely lots of help from the Forum.
The other side of the coin is if it is running really good and your happy, leave it alone till a problem develops. A lot of people have gone back to the original GM opti after having problems with other systems and optis.
It's your call and definitely a judgment thing, no right or wrong answer. Mileage is a factor but not a definite determination. Neither answer is a sure thing. Depends how much you want to play with the car now or later.
If you decide to do it now, there is definitely lots of help from the Forum.
Advanced
Joined: Jan 2006
Posts: 71
Likes: 0
From: Highland Park IL
As others have mentioned, all you have to do is remove the ballancer in order to have enough clearance to slide out the optispark. You do NOT have to remove the engine.
I did a write-up about my recent optispark swap a few month's back on my '92 'Vette. It might come in handy for you, should you choose to do the swap yourself. Just follow the link in my signature. Hope that helps.
As for the MSD opti, the jury's still out on their long term reliability since there have been a lot of complaints of them failing after a few month's of use and even a few showing up D.O.A. Right inside the box.
Maybe it was just production issues on MSD's first few batch's of optisparks, but there have been numerous unhappy MSD owners...
I just purchased a GM factory replacement (not a cheap chinese-made ebay knock-off) when I replaced mine. I figured what the hell, the original lasted 17 years, so they can't be all that bad
It's the cheap ones that are causing everyone problems...
I did a write-up about my recent optispark swap a few month's back on my '92 'Vette. It might come in handy for you, should you choose to do the swap yourself. Just follow the link in my signature. Hope that helps.
As for the MSD opti, the jury's still out on their long term reliability since there have been a lot of complaints of them failing after a few month's of use and even a few showing up D.O.A. Right inside the box.
Maybe it was just production issues on MSD's first few batch's of optisparks, but there have been numerous unhappy MSD owners...
I just purchased a GM factory replacement (not a cheap chinese-made ebay knock-off) when I replaced mine. I figured what the hell, the original lasted 17 years, so they can't be all that bad
It's the cheap ones that are causing everyone problems...
Last edited by airplane50; Dec 10, 2010 at 09:29 PM.
Thread Starter
Instructor
Joined: Jul 2003
Posts: 217
Likes: 1
From: Atlanta GA
Everyone, THANK YOU!
As so many of you pointed out, the engine did not need to be lifted. The balancer came off with no trouble. I was so relieved by your answers that I went directly to the garage and worked until it was time to retire for the evening. I forgot to post this thank you before I started. As of this moment all I have to do is put the water pump back in. Everything else is done.
I used the MSD because (a) I paid $499 for it already, (b) the stock opti had gotten very wet.
Anyway, thanks everyone.
Larry...
As so many of you pointed out, the engine did not need to be lifted. The balancer came off with no trouble. I was so relieved by your answers that I went directly to the garage and worked until it was time to retire for the evening. I forgot to post this thank you before I started. As of this moment all I have to do is put the water pump back in. Everything else is done.
I used the MSD because (a) I paid $499 for it already, (b) the stock opti had gotten very wet.
Anyway, thanks everyone.
Larry...
Pro
Joined: Dec 2009
Posts: 502
Likes: 0
Put a $1 piece of hose over the weephole and you would not be needing this help. 
Just get some high temp adhesive and glue a hose to the weep hole and you need not was $500 again.
This is in Tech Tips, which I guess I am the only one who reads it.
Just get some high temp adhesive and glue a hose to the weep hole and you need not was $500 again.
This is in Tech Tips, which I guess I am the only one who reads it.
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7th Gear
Joined: Mar 2011
Posts: 7
Likes: 0
I have had many problems with the optispark and have had to buy about 6. I would like to add that in addition to all the other problems given, there is often a problem with the coolant bleeder screws being left open. I last had my 93 distributor repaired at the dealer. About a year later I noticed a small coolant leak where the screw had not been tightened quite enough.
Might want to check this as I think it is the source of many problems and not just the optispark getting water in it.
Might want to check this as I think it is the source of many problems and not just the optispark getting water in it.
Drifting
Joined: Aug 2009
Posts: 1,615
Likes: 3
From: Tampa Fl
