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Front Wheel Hub Problem

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Old Jun 16, 2011 | 12:48 AM
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Default Front Wheel Hub Problem

Any thoughts on what might be causing a reoccurring problem I have had with my driver side front wheel bearing hub assembly? I have now went through my 4th assembly in about as many years.

I replaced the original with an aftermarket part - it failed at an autox, snapped in half.

Figuring that it was a freak accident I installed another free replacement part - which also failed at an autox, again snapped in half.

Replace with an AC Deco part, which was provided by supplier at no charge - this has now failed fortunately I caught it before it broke.

I have now installed a Timken assembly.

My thought is maybe there is something else going on that could be putting too much stress on the hub. Any thoughts?
Old Jun 16, 2011 | 06:41 AM
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I can't think of anything that would make the wheel bearing just die that fast. You can't overtorque it because it's held on by a flange. I think only a gross misalignment would only accelerate wear in the smallest amount. You would be going through tires like there's no tomorrow if it was off that much.

The only thing I can think of is a run of bad luck.
Old Jun 16, 2011 | 07:43 AM
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perhaps some odd alignment specs?
Old Jun 16, 2011 | 08:49 AM
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Are you running street tires or race tires at the autocross? I go through wheel bearings about every two weekends on my track car. The bearing are not made for lateral load and will fail quickly when used in such a way. Just something you have to live with if you track a C4. Start buying the cheapest ones you can find, they last just as long.
Old Jun 16, 2011 | 08:53 AM
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I had to replace an original hub and got a "white box" replacement. This hub lasted one autocross event before it failed. It was apparently a loose nut and I'll bet due to improper assembly at the place in China where it was made.

So, I bought a Timken unit from Rockauto. This hub was marked "Made in USA" and is now in its third year of autocrossing and track use and still feels solid. I run Hoosier A6's and have a fairly aggressive alignment. What's interesting is that the one remaining factory front hub is still on the car and in good shape after 6 years of autocross events

I would bet that your hub assemblies were Chinese made. But another thing I have heard with replacing hubs is that they need to get some miles on them before being exposed to aggressive use like autocross. Sort of like wearing them in. I did put 150 miles on the Timken hub before entering an event.

SKF also makes a good hub and Rockauto carries them too.
Old Jun 16, 2011 | 08:54 AM
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It might be the brand of bearing. I've had Timken on my fronts for 3 years of serious track duty and they are not showing any signs of wear yet.
Old Jun 16, 2011 | 11:29 PM
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Old Jun 19, 2011 | 11:08 AM
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I agree with the other Timken vs China-made thoughts.

There are lots of posts out there for all makes & models discussing early failure of China made replacement hubs... very few posts about issues with Timken hubs. The only experience I can offer is with my wife's Monte Carlo. Replaced both hubs with Timken units a few thousand miles ago with no issues.
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Old Jun 19, 2011 | 08:29 PM
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The 2nd & 3rd were Chinese made, the 4th was a us made AC Delco part. The newest is the Timken - USA made part.

Where they all broke was the shaft that hold the bearing severed.
Old Jun 20, 2011 | 11:56 PM
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is the mounting surface flat? pics would be good. I suspect something is not bolting up right.
Old Jun 23, 2011 | 03:11 AM
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Originally Posted by Crepitus
is the mounting surface flat? pics would be good. I suspect something is not bolting up right.
Yes, the surface is flat. I would have to disassemble to take a picture. Nothing visually noticable...
Old Jun 23, 2011 | 05:03 AM
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Originally Posted by garycr14
Any thoughts on what might be causing a reoccurring problem I have had with my driver side front wheel bearing hub assembly? I have now went through my 4th assembly in about as many years.
<snip>
My thought is maybe there is something else going on that could be putting too much stress on the hub. Any thoughts?
Do you think you have just exceeded the designed strength of the hub assembly? I am betting GM designed it to be safe with a .95G load at 3500 lbs and 275/50-17 street tire and no more.

Dave
Old Jun 23, 2011 | 09:32 AM
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Originally Posted by ddahlgren
Do you think you have just exceeded the designed strength of the hub assembly? I am betting GM designed it to be safe with a .95G load at 3500 lbs and 275/50-17 street tire and no more.

Dave
If that was true I'd be going through front hubs like candy. Ever seen turn 12 or 1 at Road Atl? lots of different forces at work, they are the fastest real turns ( 8 & 9 don't count). Traqmate says I'm over 1 g, and I've had these hubs on 3 years. Means 2 days * 5 sessions per day * 5 times per year * 3 = 150 sessions and still as tight as they were when I put them on. Thats just Road Atl, I do 12 - 14 2 day events per year. So I'm pleasantly surprised they have held up this long!

Don't get me started on rear wheel bearings though . . . . .
Old Jun 23, 2011 | 10:06 AM
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Maybe driving style or setup that one person is hurting fronts and another rears then? Most auto builders have been not leaving much extra built in for a very long time were my thoughts. Maybe as simple as wheel offsets loading the bearing differently due to the change in moment arm with a different offset?

I have been an engineer on a IMSA GT car at Daytona and the bearings on that thing were massive with a similar weight and it corners at around 1.35G sometimes better sometimes worse.. We have gone through NASCAR 3 and 4 at arount 197 and 206 on the front straight..
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Old Jun 23, 2011 | 10:22 AM
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Originally Posted by garycr14
Any thoughts on what might be causing a reoccurring problem I have had with my driver side front wheel bearing hub assembly? I have now went through my 4th assembly in about as many years.

My thought is maybe there is something else going on that could be putting too much stress on the hub. Any thoughts?
I would think that the high heat transfer from the rotors to the hub + excessive lateral loading from "Xing" is what really speeds up the bearings demise. Not much you can or would want to do to decrease the lateral loading but you could run some cooling ducts over to the rotors or add some better cooling/venting rotors up front.
Old Jul 1, 2011 | 11:28 PM
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Originally Posted by garycr14
The 2nd & 3rd were Chinese made, the 4th was a us made AC Delco part. The newest is the Timken - USA made part.

Where they all broke was the shaft that hold the bearing severed.
I'd like to see a photo of the failed hub if you still have it. Perhaps I can help solve the problem.

On your next set of front hubs, before you put them on the car, remove the plastic cap with the ABS terminals. Take a picture of where the bearing retainer is relative to the shaft. At your next race, monitor wheel play after each race. When the wheel starts to develop a little play, remove the hub from the car. While removed, check the bearing retainer location on the shaft. Send me a p.m. and tell me what you see.
Old Jan 7, 2013 | 11:59 AM
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Old Jan 7, 2013 | 12:16 PM
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Originally Posted by shinyandred
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Maybe you should look at the thread date before you subscribe.......WW

Last edited by WW7; Jan 7, 2013 at 12:22 PM.
Old Jan 7, 2013 | 12:38 PM
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