C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Bare block search: Flat tappet vs. hydro roller

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Old Jul 21, 2011 | 09:35 PM
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Default Bare block search: Flat tappet vs. hydro roller

I've been entertaining the idea of doing an engine build. From my preliminary research on bare blocks, I've gathered that some blocks are meant for flat tappet cam setups and some are meant for hydraulic roller setups.

This is a little confusing; I thought that the only thing that determined a cam setup's demarcation as flat tappet or hydraulic roller was the type of lifter used with the cam.

How can certain blocks only fit certain types of lifters?

any clarification would be appreciated.

I hope the question is clear.
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Old Jul 21, 2011 | 09:58 PM
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You can use a hyd roller cam in a flat tappet block if you use the "retro" style lifters with the link bars and if you use a special cam button. The retro lifters are very expensive, and its much easier to just find a roller block.

Most roller blocks are also 1 piece RMS, which is better. (all of them? Don't quote me)

I bought a 4 bolt main 350 1 piece rms roller block for $50.

Retro lifters would have cost me 500+
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Old Jul 21, 2011 | 10:01 PM
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The question is a bit ambiguous, I think you're simply asking the diff between a roller block & a non roller block. In a nutshell, the roller block has a retainer (spider) to keep the lifters from spinning (flat tappet lifters spin freely). This issue is defeated by using retro fit roller lifters that employ connecting bars to keep them from spinning in their bore.

There are other differences to be sure (a rear main for one which cause some balancing concerns), but there's your lifter answer.
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Old Jul 21, 2011 | 10:03 PM
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..... Gen 1 , 1956-86 two piece rear main seal small blocks were originally designed to be used with flat tappet cams and lifters ... However some enterprising camshaft manufacturers developed roller cams where the lifters were joined in pairs by a metal link to keep them aligned - roller to camshaft ... roller cams required a cam button on the front of the cam to limit fore and aft motion ...

..... Gen 2 , 1987-91 ( Corvettes ) one piece rear main seal blocks were cast with several bosses in the lifter valley to which a special flat metal spring could be bolted ... this spring located some figure eight castings that joined lifters in pairs to keep them aligned - roller to camshaft ... these blocks also had a machined surface on the front of the block to accommodate a thrust plate to limit fore and aft movement ...

..... Gen 3 , 1992-96 vette LT1 same roller cam provisions as Gen 2 , but lots of other major changes ... water jackets , timing cover , water pump and distributor drive for beginners ...

..... Thus , roller camshafts are available for any Chevy smallblock ... the earlier ones pre-'87 are referred to as retro-fit rollers
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Old Jul 21, 2011 | 10:18 PM
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They all can be made to use a roller cam and lifters.
The difference is using after market roller lifters with the connecting bar in a block without the factory provisions.


Factory uses a different method. These parts are a bit more affordable.
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Old Jul 21, 2011 | 10:34 PM
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These last two posts hit the nail right on the head..........great explanations

The only thing I might add is using a non roller block would/should only be an option if you're going big CID with a factory 400........otherwise you're way ahead of the game with a later model block.
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Old Jul 21, 2011 | 11:02 PM
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Originally Posted by C409
..... Gen 1 , 1956-86 two piece rear main seal small blocks were originally designed to be used with flat tappet cams and lifters ... However some enterprising camshaft manufacturers developed roller cams where the lifters were joined in pairs by a metal link to keep them aligned - roller to camshaft ... roller cams required a cam button on the front of the cam to limit fore and aft motion ...

..... Gen 2 , 1987-91 ( Corvettes ) one piece rear main seal blocks were cast with several bosses in the lifter valley to which a special flat metal spring could be bolted ... this spring located some figure eight castings that joined lifters in pairs to keep them aligned - roller to camshaft ... these blocks also had a machined surface on the front of the block to accommodate a thrust plate to limit fore and aft movement ...

..... Gen 3 , 1992-96 vette LT1 same roller cam provisions as Gen 2 , but lots of other major changes ... water jackets , timing cover , water pump and distributor drive for beginners ...

..... Thus , roller camshafts are available for any Chevy smallblock ... the earlier ones pre-'87 are referred to as retro-fit rollers
Good info here! The only thing is 1986 blocks were an oddball. They were actually a 1 piece rear seal but weren't hyd roller blocks and used a flat tappet cam. That is the odd year for engine blocks.
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Old Jul 22, 2011 | 12:53 AM
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Thanks a lot for the answers. Makes a lot more sense.

Has a company ever offered a lifter with a ball bearing instead of a roller bearing? Wouldn't this allow the lifter to rotate? Just wondering...


Now the obvious question; which type of lifter is "better"? Do roller bearing lifters have specific applications? high rpm? longevity?
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Old Jul 22, 2011 | 01:23 AM
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hyd. roller probably the best.

They use either link bars or the hold down.

They do not spin, only the rollers(wheels) on the very end. They use needle bearings not ball bearings.

Flat tappet cams have a taper built into them so when the cam turns it lifts, and spins the lifter; roller cams do not.

You can get more power torque vacuum and manners with a roller cam.
If youre motor wont see much over 6000rpm or so often a hyd. roller is the way to go.
Worth the investment.
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Old Jul 22, 2011 | 02:23 AM
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Thanks, it is settled: Hydraulic roller cam.

I'm going with a well ported TPI system. Should not see anything above 5000.
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Old Jul 22, 2011 | 03:49 AM
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Originally Posted by yakmastermax
Thanks, it is settled: Hydraulic roller cam.
Look for a Vortec truck block
Very common, used in '96 - '00 pickups
Block has #"880" cast on either side.
Is 1 pce crank , roller lifters
and 50% chance it is 4 bolt mains

Last edited by rodj; Jul 22, 2011 at 03:54 AM.
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Old Jul 22, 2011 | 07:27 AM
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2 bolt mains will be fine for this application, unless he is spraying/turbo/procharging the motor. Anything under 500 hp/5000 rpms. I wouldn't sweat it.

Just make sure you get the factory roller block, and save $$$$ on parts.

The problem is....what if you want to make changes down the road. That is why you would want to exceed the 2 bolt block. Then, spalyed caps or 4 bolt w/ forged crank/pistons and I beam rods would be needed.

Also, I would recommend a little overkill on the induction. 5000 isn't much over the ability of the stock intake. Stealth ram would be a nice choice for that app and give you room to play a little. Mini-ram might be overkill, big mouth with good runners would be a minimun.


Good luck with your project.
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