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Climate Control becomes ineffective after an hour ..

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Old Oct 10, 2011 | 09:40 PM
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Default Climate Control becomes ineffective after an hour ..

Having rebuilt a 1994 Corvette with my son over the last year (more general info can be found here on that topic), we started the long journey home from Oceanside, CA to Midland, MI via Holden Beach, NC two weeks ago.

When we got into the desert region outside of San Diego, it was time to use the rebuilt and recharged AC ... the car has climate control, so set it to 60degF and pressed auto, and it worked fine. An hour later, nothing coming from the vents, but you can feel cold air leaking from the passenger foot well, and heater fan can be heard running full speed. Pressed every button on the control panel ... vents, footwell, screen ... all to no avail. So we turned off the climate control and opened the window but with the outside temp at 102degF, not much help.

About an hour later, when stopped for gas, and baking hot in the car, I tried the AC once more ... worked fine!

We soon learned that you could use the climate control for about an hour and then it got confused and didn't issue any air from any vent. Let it rest for about 15-20 minutes, and bingo, working once more!

Any thoughts on what might be causing the loss of function after a period of time?

Thanks, ATG
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Old Oct 10, 2011 | 09:51 PM
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Sounds like your evaporator is freezing up. Make sure the evaporator drain is open and water is draining on the ground when the air conditioner is operating.

When the water that condenses on the face of the evaporator can't drain from the enclosure, it can have a tendency to freeze in the evaporator fins, especially if you have the temp turned to way down.
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Old Oct 11, 2011 | 01:02 AM
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+1. Had it happen on my Expedition during a trip across the desert.
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Old Oct 11, 2011 | 09:47 AM
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Sounds like you could be losing vacuum to the vent system. Look at the vacuum check valve under the right side plastic cover of the engine. You will see a black valve with 3 hoses to it. Check to see if it is broken or cracked. If it is bad, then that is your problem.

It is a $5 part and a common item that goes bad. This valve can also affect the cruise control.
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Old Oct 11, 2011 | 10:28 AM
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Originally Posted by MissileDoc
Sounds like your evaporator is freezing up. Make sure the evaporator drain is open and water is draining on the ground when the air conditioner is operating.

When the water that condenses on the face of the evaporator can't drain from the enclosure, it can have a tendency to freeze in the evaporator fins, especially if you have the temp turned to way down.
There is a good sized puddle under the car when the AC is running, so it looks like it does drain ... just not sure if it drains enough!

The weirdest part of the problem is the fact that I cannot get any airflow (cold or hot) from any vent when I press the various buttons on the climate control panel ... it is as if air flow is just not getting through to the distribution system! You can hear the fan running flat out (it shows #10 on the panel), but nothing comes out of any vents. Would a blocked evaporator block air flow through to the distribution system?

Last edited by atgordon; Oct 11, 2011 at 10:36 AM.
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Old Oct 11, 2011 | 10:33 AM
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Originally Posted by pcolt94
Sounds like you could be losing vacuum to the vent system. Look at the vacuum check valve under the right side plastic cover of the engine. You will see a black valve with 3 hoses to it. Check to see if it is broken or cracked. If it is bad, then that is your problem.

It is a $5 part and a common item that goes bad. This valve can also affect the cruise control.
I did look at this part, and it looks OK. Cruise control works perfectly for hours and never varied in performance for the whole trip.

Before we left SoCal, I did change one of the vacuum lines to the check valve (the one that runs to the side of the block), and I did have to cut back the larger hose and splice in a new piece (about 3" long) since it was weathered and split where it joined the check valve.

I'll think I'll go ahead and change the check valve just in case ...

Last edited by atgordon; Oct 11, 2011 at 10:44 AM.
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Old Oct 11, 2011 | 11:33 AM
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Originally Posted by atgordon
I did look at this part, and it looks OK. Cruise control works perfectly for hours and never varied in performance for the whole trip.

Before we left SoCal, I did change one of the vacuum lines to the check valve (the one that runs to the side of the block), and I did have to cut back the larger hose and splice in a new piece (about 3" long) since it was weathered and split where it joined the check valve.

I'll think I'll go ahead and change the check valve just in case ...
I bet you've got more splits in the vacuum line....best to check the entire hose.

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Old Oct 11, 2011 | 11:00 PM
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Did a check today, and I do have a puddle under the car when running the AC.

Is there any way to check if the AC bleed line is partially blocked? How do you clear the fluid drain from the evaporator?
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Old Oct 12, 2011 | 12:51 AM
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Originally Posted by atgordon
You can hear the fan running flat out (it shows #10 on the panel), but nothing comes out of any vents. Would a blocked evaporator block air flow through to the distribution system?
Yes. I believe the Corvette like other GM products of the era is a reheat system. That is, the air flows through the evap first, then the heater core. So, if the evap is frozen, no air will pass through the heater core either. There may be enough heat soak from the proximity to the engine to allow some melting/drainage while running, but not enough to clear the evap. Common cause is constant operation at maximum cooling, and a low charge can compound the problem.

Also, many GM products use a "filter" over the evap core that can attract/trap debris and dirt, restricting airflow through it. If this is the car that sat under a tarp (think it is), vermin may also have nested there.

Last edited by a454corvette; Oct 12, 2011 at 12:54 AM.
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Old Oct 12, 2011 | 10:11 AM
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Originally Posted by atgordon
Did a check today, and I do have a puddle under the car when running the AC.

Is there any way to check if the AC bleed line is partially blocked? How do you clear the fluid drain from the evaporator?
This is the easiest check for a frozen evaporator coil. When the problem happens, simply select top vent on the A/C control for fresh air (third button from right). Keep the fan running on a high setting and wait 5 or 10 minutes (5 should be plenty). If the air flow increases greatly, then it was frozen. Then go back to A/C and it should blow cold air out of the vents at a good flow. If it does not, then it is a vent problem.

I would also check the A/C compressor and see if it is cycling. Raise the RPM a bit and see if the clutch releases. If it does not, the cycling switch may be bad.

If the cycling switch is bad that causes the coil to freeze up, it usually happens during high speed driving because the engine is running at a constant higher RPM. It may not show up around town.
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