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I put some truck heads on mine, They were all tricked out with a little more compression. My original heads were cracked around the valves, all of them.
Before putting the heads on the machine shop got that plug your talking about out. Still had to buy a adapter for different thread size.
I wonder if you can put a T fitting in the front of the engine where the temp guage sendor is located.Im not sure if its for the guage or for the computer to know when the car warms up.It located right under the air pump.
I wonder if you can put a T fitting in the front of the engine where the temp guage sendor is located.Im not sure if its for the guage or for the computer to know when the car warms up.
Sender at front is for the ECM , the temp gauge sender is almost always in a head with the fan switch on the opposite side
How about a pic of the plug? I have never seen any screw in any thing in a motor i couldn't get out. Just rebuilt a 56 studebaker motor that sat since 1971 and every thing came apart/with some persuasion.
How about a pic of the plug? I have never seen any screw in any thing in a motor i couldn't get out. Just rebuilt a 56 studebaker motor that sat since 1971 and every thing came apart/with some persuasion.
I posted the link that had more pics of this earlier in this thread but here goes.
I'll have to apply heat as has been suggested and try again with a 3 ft cheater bar and see how that goes.
The reason i think I'll need a separate ground wire is that if the temp switch isn't mounted contacting the block in any way I'll need a ground wire to the body of the switch in order for it to ground properly.
I put some truck heads on mine, They were all tricked out with a little more compression. My original heads were cracked around the valves, all of them.
Before putting the heads on the machine shop got that plug your talking about out. Still had to buy a adapter for different thread size.
I wonder if you can put a T fitting in the front of the engine where the temp guage sendor is located.Im not sure if its for the guage or for the computer to know when the car warms up.It located right under the air pump.
I thought of drilling and tapping the thermostat housing to fit the switch there this way the sensor head is in the flow of coolant.
before you heat, if you can get a short drift or center punch and hammer in there, tap on the center of the plug.
heat and try too tighten a bit then loosen. keep tightening-loosing rather than just loosening. tapping-heat-woking back and fort will get you farther than brute forcing it out. always start with a tightening strain then loosen.
once you get the plug to move at all, the taper should let it release and come right out. hence reason to bump tight an then loose.
dont be afraid, in fact be prepared to do this cycle several times
taping while hot won't hurt either. this might sound crazy to try to tighten before loosing but in my 30 years mechanics experience on heavy equipment, it has worked to remove countless dutchmen.
Last edited by garryowen; Mar 21, 2013 at 02:21 PM.
before you heat, if you can get a short drift or center punch and hammer in there, tap on the center of the plug.
heat and try too tighten a bit then loosen. keep tightening-loosing rather than just loosening. tapping-heat-woking back and fort will get you farther than brute forcing it out. always start with a tightening strain then loosen.
once you get the plug to move at all, the taper should let it release and come right out. hence reason to bump tight an then loose.
dont be afraid, in fact be prepared to do this cycle several times
taping while hot won't hurt either. this might sound crazy to try to tighten before loosing but in my 30 years mechanics experience on heavy equipment, it has worked to remove countless dutchmen.
You read my mind !
And i agree i've heard this before to tighten slightly then loosen and repeat until it comes loose.
Space is seriously limited so tapping may be very difficult to be effective but i will try !!
If the car is still at the shop have the shop take an air chisel with a blunt tip/smoothing tip and use it as an impact tool on the plug. It might actually be effective without the use of heat. Maybe NOT!
The shop likely has a cutting tool that's "used up" and could make a blunt tool from with maybe a more effective length!
"garyowen" - has the right idea there also "tighten"!
.......if the temp switch isn't mounted contacting the block ......I'll need a ground wire to the body of the switch in order for it to ground properly.
Any metal part bolted to the block will ground the switch fine ; head / intake / thermo housing / etc
If the car is still at the shop have the shop take an air chisel with a blunt tip/smoothing tip and use it as an impact tool on the plug. It might actually be effective without the use of heat. Maybe NOT!
The shop likely has a cutting tool that's "used up" and could make a blunt tool from with maybe a more effective length!
"garyowen" - has the right idea there also "tighten"!
I would it's a great idea, but i think if they tried and could not do it, as they mentioned to me they were afraid to crack the head.
So i think a potential liability issue arises for theme if they mess with it.
The biggest issue is the lack of space between the plug and the inner part of the car literally only 3 inches of space to work with. But i'll try it once i get it back.
Couldn't get the plug out, so will have to relocate the temp switch.
I'm concerned about the stock 84 thermostat housing being too short to drill and tap.
Thinking of getting one of these thermostat housings from an 85
This one looks like it already has ports that are tapped, don't know if i'll have to get an adapter or reducer to fit the temp switch to one of the existing threaded ports.
This one has a longer neck which is good though it means i'll have to drill and tap a hole for the temp switch which i don't mind doing.
But my concern is will i have clearance issues with the air cleaner or anything else and will it fit the 84 ?
The 85 and up thermostat housings won't work for you. The power steering res and alternator locating on the 84 keep you from have the correct angle for the upper radiator hose. If your air pump is removed you can use a 68-81(?) pontiac housing.. I'd have to double check the years of that housing on one of my threads to be sure... then you could use a 90 vette upper radiator hose to get around the resavoir and alternator.
Typical fan switch is located between 6 and 8 cyl's as you already know. Only use one of the two wires. On a stock 84 engine there is usually a bracket thats mounted on the block that has a ground wire that runs up to the fan switch. The wire is only about 3 inches long.
Your temp sender is located between 1 and 3 cyl. If you look at that it will only have one wire going to a ground bracket, it sounds like thats what your missing on the passenger side for the ground connection.
Can you relocate the fan switch to another location in the head where you can drill and tap?
The 85 and up thermostat housings won't work for you. The power steering res and alternator locating on the 84 keep you from have the correct angle for the upper radiator hose. If your air pump is removed you can use a 68-81(?) pontiac housing.. I'd have to double check the years of that housing on one of my threads to be sure... then you could use a 90 vette upper radiator hose to get around the resavoir and alternator.
Typical fan switch is located between 6 and 8 cyl's as you already know. Only use one of the two wires. On a stock 84 engine there is usually a bracket thats mounted on the block that has a ground wire that runs up to the fan switch. The wire is only about 3 inches long.
Your temp sender is located between 1 and 3 cyl. If you look at that it will only have one wire going to a ground bracket, it sounds like thats what your missing on the passenger side for the ground connection.
Can you relocate the fan switch to another location in the head where you can drill and tap?
Personally I would work on getting that plug out.
Thanks for the help, sadly i've been working on this plug for weeks on and off, gave up!! decided relocation is best.
I'll be stuck drilling and taping the existing thermostat housing, will update once it's done !!
You could go to the local hardware store & get some npt fittings& 3 way union to make a tee, mount the sensor in the tee, the fittings should bee 3/4 so you could hook it into the heater hose.
You could go to the local hardware store & get some npt fittings& 3 way union to make a tee, mount the sensor in the tee, the fittings should bee 3/4 so you could hook it into the heater hose.
That's a good idea, i'll check tomorrow on the fittings !
If I could post a picture of what I got I would, I got a heater hose assembly off of an early 90s escort, it has 2 tees built into it, already threaded in 3/8npt. I cut the rubber section off & hooked it up. Check out my engine pictures in my album, I have the cts mounted in one.
Last edited by ex-x-fire; Apr 21, 2013 at 10:06 PM.