DIY Front Coilover Setup
Last edited by A95Y; May 5, 2020 at 09:05 PM.
1.) The cost in reference to a new leaf spring
2.) Ride height adjustability
So Ill start with a cost breakdown, then I'll go into selection, and lastly installation
Cost Breakdown:
(2) QA1-DS304: $327.94
(2) QA1-BAR350K: $43.94
(2) EIB-08002500450: $119.94
(2) QA1-SS200SD: $33.94
Total Cost: $525.76
Cost if I kept Monoleaf and just changed shocks
(2) QA1-TS511: $297.98
So, the cost difference to go to full coilovers is: $227.78 whereas a new leaf spring is $500+. You also have the capability of changing springs for roughly $50-$60 per.
Selection:
Bilstein Factory specs:
Extended: 13.56''
Collapsed: 10.18''
Now, QA1 makes all of their custom mount shocks with eyelet ends. The problem being the factory upper mount is a stud style. They make a stud style adapter to remedy this problem but I dont like the idea of how the force is applied to that stud as the suspension goes through it's motions. To solve this I used the QA1-SS200SD which convert the eyelet into a stud mount utilizing a clevis style setup. This eliminates the rotating motion on the stud. This adapter also adds roughly 1'' to the lengths on the shock so I had to take that into factor.
As previously stated all of the coilover shocks are eyelet mount so I also had to convert the bottom to a T-bar (this maybe adds 1/8'' to total length) using kit: QA1-BAR350K
So this narrowed it down to one shock
DS 304:
Extended: 12.625 (to roughly 13.625 w/ adapter)
Collapsed: 9.5 (to roughly 10.5 w/ adapter)
At first I though the added 3/8'' of collapsed length compared to the bilstein shock would be a problem but the factory front shock qa1 sells for it has a collapsed length of 10.625 so I figured I'd be alright.
Ok, so now I have my shock selected, my adapters selected, all that is left is which spring.
Spring Selection:
I decided to look around at other kits IE DRM and Van Steel to see what rates they use. This lead me to choosing a 450 lb spring. I also took ride frequency into factor which came out to be roughly 1.93hz. So not too bad for a street/track car. I could write a huge post on all that I looked at for this but that isnt the point of this post
The best part:
Installation
I took some pictures for reference but the procedure is as follows:
1.) Jack Up Car
2.) Remove Wheels
3.) Remove original shocks
4.) Separate lower ball joint from spindle
5.) Remove (4) monoleaf mounting bolts
6.) Remove monoleaf (Its a pain!)
7.) Reinstall mounting brackets without the spring (this will makes sense when you get there)(I put the back on because the bolts go through two pieces of the car that are welded together and will hopefully help the two pieces stay together. Maybe it wont ever matter but I was already there so why not)
8.) Clearance Sway Bar Linkage
9.) Slot sway bar mounts to push forward roughly .25''
10.) Reconnect lower ball joint
11.) Install Coilover shock
12.) Put wheels back on
13.) Set ride height
That list a rather vague but it's just the general idea of what goes into it, it took me roughly 6 hours from start to finish but I was in no hurry and took my time.
You can have a thread like this without pictures!!!
I didn't go too crazy with photos, only have a few and my phone rotated them 90 degrees but you get the just of it. Also, my suspension is not not spotless haha, I try to drive it atleast once a week
Sway Bar Linkage Clearance: ( I worried about the strength of the bracket after cutting on it but, that section still has a larger cross sectional area versus factory sections so I didnt worry too much about it)
Installed!:
Installed:
At factory ride height there is about 2 inches of travel in the shock left which correlated to 6ish inches at the wheels so I'm not concerned.
If you have any questions feel free to ask here or PM me!
Thanks!
Colton
The Best of Corvette for Corvette Enthusiasts
I'm wondering what's going that your car is that low with the stock spring! With all due respect, I'm going to say that if you don't have the equipment to remove the stock spring, then I wouldn't recommend getting into a coilover installation. You simply shouldn't have both the leaf and coil springs. It's as simple as that.
Last edited by MatthewMiller; Jun 16, 2020 at 08:24 AM.
hold on, you may be able to solve your ride height issue without fully removing the spring.
I can give you my example on my 1986 that I lowered Too much to the point where I had to go back in and raise it a bit. On the top side of the spring, sandwiched between the top of the spring and the underside of the K member, there are small aluminum spacers. The more spacers, the higher the right height.
I’m guessing you can find some donors here on the forum to mail you three spacers for each side, six in total. To carry out this job you do you need to have the front of the car raised and you will need a jack to jack the spring up slightly to replace the retainer bracket that will need to be removed in order to let the spring down slightly to slide the aluminum spacers in on top. You should be able to carry out this without removing the entire spring and you do one side at a time. I’m tied up in my business right now so I don’t have a whole lot of time to give you more detailed instructions, but rest assured, there is a way for you to retain some writing height without going to coil overs and without removing the spring. Undo the bracket, carefully let the spring come down, then pull the bolts out and slide in the new spacers. Then simply button it back up again. I would start with Three spacers. per side.
hold on, you may be able to solve your ride height issue without fully removing the spring.
I can give you my example on my 1986 that I lowered Too much to the point where I had to go back in and raise it a bit. On the top side of the spring, sandwiched between the top of the spring and the underside of the K member, there are small aluminum spacers. The more spacers, the higher the right height.
Most of your much more expensive coilovers are direct-fit for a C4, and you pay quite a bit extra for it.





















