C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Dead Opti?

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Old May 10, 2018 | 08:03 AM
  #41  
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Originally Posted by 1stVetteFinally
DAMN IT, it's not fixed. And I have no idea what's wrong with it. I tried to go racing with it last night. No issues driving to the track. Comes my turn to make my time trial laps, and as I'm coming around the track to take the green flag, going into turn 3, my engine just died (again). Seems that anytime I actually turn high RPMs (5k or more), I lose fire. Car won't restart by letting out the clutch either, but it will restart with the key. It did it 3 times on the way home last night and it's still not throwing any trouble codes (SYS needs to be linking for it have a trouble code correct?)
Maybe it's something in the ignition switch in the steering column?
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Old May 10, 2018 | 10:55 AM
  #42  
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I don't know too much about the VATs but could a contact / resistor issue in the key shut the car off with key in the ignition & running? If so try another key? Most of the ignition components would give you some warning, missing & and maybe throwing a code before just shutting the car off, with the exception of the ICM which when it dies it's dead, no intermittent on-off.
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Old May 10, 2018 | 04:18 PM
  #43  
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Originally Posted by pacoW
I don't know too much about the VATs but could a contact / resistor issue in the key shut the car off with key in the ignition & running? If so try another key? Most of the ignition components would give you some warning, missing & and maybe throwing a code before just shutting the car off, with the exception of the ICM which when it dies it's dead, no intermittent on-off.
I don't believe that VATS will shut the car off. I believe it only prevents it from cranking. Either way, VATS never cuts spark, so if the car dies while running and doesn't have spark, it's not b/c of VATS.

It's more likely to be a loose connection or ignition switch (the switch down the column -not where the key goes), like Matthew said.

1stVette, did you happen to notice what the tach was doing when your engine cut out, but you were rolling in gear...or trying to roll start it?

Last edited by Tom400CFI; May 10, 2018 at 04:22 PM.
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Old May 11, 2018 | 09:36 PM
  #44  
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Originally Posted by Tom400CFI
I don't believe that VATS will shut the car off. I believe it only prevents it from cranking. Either way, VATS never cuts spark, so if the car dies while running and doesn't have spark, it's not b/c of VATS.

It's more likely to be a loose connection or ignition switch (the switch down the column -not where the key goes), like Matthew said.

1stVette, did you happen to notice what the tach was doing when your engine cut out, but you were rolling in gear...or trying to roll start it?
Sorry, been busy with work.

Yes Tom, I did notice. Tach drops to 0 rpms when it stalls out with car in gear (usually in 3rd, but it did stall once in 2nd Wednesday night) and clutch pedal not pressed. If I press the clutch and then let it back out, this is when it backfires and blows a black smoke cloud. If I push the clutch in and turn the key, the car starts with no issue. At least it has every time so far, except when the coil fuse (IIRC) blew. I do remember it was in the far right row, 5th fuse down/4th fuse up in the fuse box).


Last edited by 1stVetteFinally; May 11, 2018 at 09:50 PM.
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Old May 26, 2018 | 09:48 PM
  #45  
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Default H16 intermittent no start

Originally Posted by SJW
The opti, as with other distributors, is a two-segment device. There's a low-voltage segment that senses camshaft position, velocity and acceleration, and feeds that info to the ECM by way of two pulse trains (low-resolution for position, high-resolution for velocity and acceleration). If there's a fault in this part of the unit, there should be at least one DTC stored in memory. The ECM can run the engine, albeit not optimally, without the high-resolution signals, but it will not fire the coil if a low-resolution fault is detected.

And, there's the high-voltage segment, which distributes spark from the coil to the appropriate spark plug via the rotor and cap. A fault on this side of the unit will not directly trigger a DTC.

In most cases, an abrupt shut-down without any misfiring/crossfiring will not be the result of a failure on the high-voltage side. Most high-voltage side failures will lead to misfire/crossfire from the development of moisture and/or carbon tracking within the cap. Occasionally, something more spectacular goes wrong, such as a rotor that breaks apart, etc.

A fault on the sensor side will often lead to an abrupt shutdown without a lot of crossfiring as commonly occurs with a high-voltage side fault, but it should set a DTC.

Check for stored DTCs, verify the presence/absence of spark, and proceed from there before you start shopping for replacement parts. The opti is often presumed, erroneously, to be the source of trouble, when in fact it isn't. Troubleshoot the problem methodically, then take remedial steps as necessary.

Live well,

SJW
i replaced optispark a few years ago, low miles, and a few weeks ago water pump failed. After pump replacement all is well. Last night sprung pinhole in small hose from tee to h20 pump. Replaced and next time I try to start, it only cranks. Car ran fine and hose repair was just under throttlebody. If I clear H16 code it’s fine. Randomly again a no start. H16 code stored. Could it be in connector to opti and can I get to it without tear down? Mine in supercharged and labor intensive.
It only lost a few ounces of coolant from pinhole. Thanks
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Old May 27, 2018 | 12:08 AM
  #46  
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Default H16

Originally Posted by Macvipersd


i replaced optispark a few years ago, low miles, and a few weeks ago water pump failed. After pump replacement all is well. Last night sprung pinhole in small hose from tee to h20 pump. Replaced and next time I try to start, it only cranks. Car ran fine and hose repair was just under throttlebody. If I clear H16 code it’s fine. Randomly again a no start. H16 code stored. Could it be in connector to opti and can I get to it without tear down? Mine in supercharged and labor intensive.
It only lost a few ounces of coolant from pinhole. Thanks
update:
cools down and starts and runs fine. Once it warms up and i shut it off, the intermittent no start reoccurs. Only thing that makes sense is getting coolant on connector. Thoughts?
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Old May 27, 2018 | 12:13 AM
  #47  
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Have you confirmed no spark and/or no crank signal when the symptom occurs?
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Old May 27, 2018 | 12:22 AM
  #48  
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Originally Posted by johno504
pulled code P300 this am , placed order with optidoctor 2 hours later. last week had an MSD box full of water rewired and replaced. hope this BS ends soon.
reman opti working, but after spending $2,496.89 at 2 shops to "fix" ignition (plus new water pump} car surges while trying to drive at steady speed. in 13 months of ownership, cost of repairs and PM has averaged $836 per month . my 1/8 share of an east Texas oil well can't keep up with cost of repairs on a chevy. hope this BS ends soon.
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Old May 27, 2018 | 01:04 AM
  #49  
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That is brutal. Bring it to shops would be a deal breaker, for me.
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Old May 27, 2018 | 10:38 AM
  #50  
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what kills me is that my CE LT4 is no POS $3k barn find, it is a beautiful Barrett-Jackson car. cost of repairs in a year has exceeded purchase price. AND... it is impossible to see where one single cent was spent, car still looks exactly the same.
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Old May 27, 2018 | 11:06 AM
  #51  
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OUCH!!! Owning a Vette is supposed to be fun. Money like that just sucks the fun right out of it.

Ever consider getting a FSM and doing some of the work yourself? It's as rewarding as it is maddening!

Or maybe ask around on the forum for a good shop or a knowledgeable member near you who does this on the side? Lot of them out there.

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Old May 27, 2018 | 11:30 AM
  #52  
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We're all here and able to help, too.
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Old May 27, 2018 | 02:02 PM
  #53  
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Default H16 optispark

Originally Posted by Tom400CFI
Have you confirmed no spark and/or no crank signal when the symptom occurs?
its long fast crank, setting h16 code. It’ll start now but if I warm it to 180* and turn offend wait 1/2 hour, it won’t start till all the way cooled down.
I will check. Wife was working and needed 2nd hand so I’ll recheck. I’m in denial that distributor can fail so easy. When I changed it maybe 5000 miles ago, I put aftermarket that failed in 1000 miles. Changed it out to ac delco o e opti and cap/rotor
why did pouring water pump not affect it and a few ounces of coolant from hose not affect it until after 1-2 hours of run time. Do I have to pull h20 pump back off to get to connector and what are the chances and tests the connector is problem? I think I am probably gonna pull back apart but don’t want to start throwing parts at it. I don’t have any wiring that looks frayed or anything. Cars in good shape for 24 years and 170k. With ProCharger there’s no room. If I do have to pull it back apart I want to be sure and put on the best. Who sells best/most reliable (with vent kit)?

Last edited by Macvipersd; May 27, 2018 at 02:04 PM.
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Old May 27, 2018 | 03:44 PM
  #54  
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Originally Posted by confab
OUCH!!! Owning a Vette is supposed to be fun. Money like that just sucks the fun right out of it.

Ever consider getting a FSM and doing some of the work yourself? It's as rewarding as it is maddening!

Or maybe ask around on the forum for a good shop or a knowledgeable member near you who does this on the side? Lot of them out there.

I have all 3 FSM's, my problem is my fingers are so swollen from chemo treatments I can no longer hold tools. have used the 2 local well respected indy Corvette repair shops, fired one and have nothing good to say of the other. my local mechanic did the opti job, he tells me they dumped all the freeon to move the dryer out of the way. WTF! that added at least $100 to the $700 labor charge. I am easy to deal with,(5th Vette) just FIX THE CAR. has not been working for me. It's sad when some noob asks "is a C4 a good first car for me ? I am a 19 years old, broke and don't know anything about cars. well, i spent 40 years in auto parts/service biz, not close to broke, and I CAN'T HANDLE IT KID.
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Old May 27, 2018 | 04:55 PM
  #55  
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Default H16 hot stall

Originally Posted by Macvipersd

its long fast crank, setting h16 code. It’ll start now but if I warm it to 180* and turn offend wait 1/2 hour, it won’t start till all the way cooled down.
I will check. Wife was working and needed 2nd hand so I’ll recheck. I’m in denial that distributor can fail so easy. When I changed it maybe 5000 miles ago, I put aftermarket that failed in 1000 miles. Changed it out to ac delco o e opti and cap/rotor
why did pouring water pump not affect it and a few ounces of coolant from hose not affect it until after 1-2 hours of run time. Do I have to pull h20 pump back off to get to connector and what are the chances and tests the connector is problem? I think I am probably gonna pull back apart but don’t want to start throwing parts at it. I don’t have any wiring that looks frayed or anything. Cars in good shape for 24 years and 170k. With ProCharger there’s no room. If I do have to pull it back apart I want to be sure and put on the best. Who sells best/most reliable (with vent kit)?
ok recheck after stall. I starts cold and runs minutes and stalls and has no spark and set h16 and sometimes h36 codes.
After cooling 2 hours starts right up, then when warm it dies or if I shut off it won’t restart. How does o e unit go 160k but 2nd oe unit go 10k
crap I don’t wanna do this again nor do I have $ for it right now.
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Old May 27, 2018 | 07:40 PM
  #56  
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My OEM one failed in a similar fashion. It would get hot and die... cool and run fine. I proved it here:





Sounds to me like you're going to have to pull the distributor again. You can get the plug off the opti with a hook or pick tool... I doubt that's the problem.

I bet the first dousing is what did it...finally made it's way into the lenses. Take it apart, clean it all out, run kleenex through the lenses, and test it like I did in my vid. I bet it works.
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Old May 27, 2018 | 10:41 PM
  #57  
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I was out removing my opti today, doing a 24x swap on the Z.

I had an AIP unit in there. 10 miles on it, and it would run a few minutes and die.

I'm using older EFI connection stuff on my Z. I'll be sending in it's old PCM to order up a torqhead setup for my C4 eventually.
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Old May 27, 2018 | 11:37 PM
  #58  
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Originally Posted by Tom400CFI
My OEM one failed in a similar fashion. It would get hot and die... cool and run fine. I proved it here:

https://youtu.be/T2rh35e8-qU




Sounds to me like you're going to have to pull the distributor again. You can get the plug off the opti with a hook or pick tool... I doubt that's the problem.

I bet the first dousing is what did it...finally made it's way into the lenses. Take it apart, clean it all out, run kleenex through the lenses, and test it like I did in my vid. I bet it works.

ok ok thanks so much. How do I bench test, I’m not getting how connections are made to optispark. As much as I’d like to throw a new one I’m gonna follow you advise and remove, clean and test. Electrical spray cleaner ok for inside?
any test info appreciated. Thanks again
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Old May 28, 2018 | 05:40 PM
  #59  
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Default H16

Originally Posted by Tom400CFI
Have you confirmed no spark and/or no crank signal when the symptom occurs?
ok pulled it apart, when optispark was replaced, it came w harness shrink wrapped to unit. Apparently either when h20 was reinstalled or when I put new one on recently I must have banged connector with water pump cuz it’s broken/loose/wobbly
hoping in can disassemble and epoxy after cleaning?
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Old May 28, 2018 | 10:26 PM
  #60  
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Originally Posted by Macvipersd

ok pulled it apart, when optispark was replaced, it came w harness shrink wrapped to unit. Apparently either when h20 was reinstalled or when I put new one on recently I must have banged connector with water pump cuz it’s broken/loose/wobbly
hoping in can disassemble and epoxy after cleaning?
That's a new one for me. I don't know if you can salvage the connector. It's possible...depending on condition, I suppose.


To test the opti, simply plug the 4 pin "opti harness" into the distributor, take your coil wire (connected to the coil) and position the opti end of the wire near ground -like I had done in my video. Turn the ignition ON, then spin the distributor...it should throw a good spark(s).
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