LS swap A/C options
I currently have a brand new Corvette accessory drive from GM performance (without A/C). My car is an 88 so the original compressor is the denso version (not R4). I think my original compressor is shot anyway...
Is there bracket kit avaliable bolt on a Saden compressor that will clear the UCA/mount? I have not seen much info on this.
Thanks for any info you can provide.
Yes, the accessory drive you used is very nice and seems to work well in our cars. I just didn't have the $ in my budget for it, so I'm hoping to find another way to make it work with the GMPP corvette accessory drive.
My K member was hacked to allow the stock c5 A/C compressor location. This obviously isn't my car in the photos but it looks practically identical.
I removed all the A/C stuff for weight savings as the car is a nighttime or good weather cruiser. I was able to remove the compressor fairly easily but I did have to remove the T-Stat housing to get it past the rack and front support.
If money is of concern, this is probably the cheapest way to do it.
Money is of some concern of course, although I have allowed a bit in my budget to deal with the A/C.
I'm not sure if the weather is getting hotter or i'm just getting older but having A/C in the car again is of increasing importance to me.
I removed the A/C when I did my build to clean up the engine bay and for years I had not used the working A/C in the car. I used to just drive the car in theevening and did a number of races a year. Now with a young family I have only occasional time for evening drives so most of the time I drive the corvette its during warm sunny days that I take it to work so it would be nice to have when its hot out during the day.
The LS swap for me is all about maintaing the current performace but getting much better manners and A/C will be part of that. I'm still hopping there is a bolt on bracket kit that may work but we will see...
How hard was it to make the LS style compressor work with the rest of the C4 A/C stuff on your car?
Also my only concern with notching the K member is that it will reduce the structural rigidity. Were you able to fit enough re-enforcements in to the notched area to make it as strong as stock?
Last edited by DMITTZ; Aug 24, 2019 at 05:55 PM.
Money is of some concern of course, although I have allowed a bit in my budget to deal with the A/C.
I'm not sure if the weather is getting hotter or i'm just getting older but having A/C in the car again is of increasing importance to me.
I removed the A/C when I did my build to clean up the engine bay and for years I had not used the working A/C in the car. I used to just drive the car in theevening and did a number of races a year. Now with a young family I have only occasional time for evening drives so most of the time I drive the corvette its during warm sunny days that I take it to work so it would be nice to have when its hot out during the day.
The LS swap for me is all about maintaing the current performace but getting much better manners and A/C will be part of that. I'm still hopping there is a bolt on bracket kit that may work but we will see...
How hard was it to make the LS style compressor work with the rest of the C4 A/C stuff on your car?
Also my only concern with notching the K member is that it will reduce the structural rigidity. Were you able to fit enough re-enforcements in to the notched area to make it as strong as stock?
I figure 90+% of C4 owners would most likely figure out some other way to get the compressor in there than notching the K member but figured I would share what is most likely the cheapest option.
Running the LS engine you will get a whole bunch more easy daily driving HP. David, even that stock LS2 engine you have will alot of fun as is.
The Best of Corvette for Corvette Enthusiasts
My A/C compressor is the 88-96 style denso version so I don't think I would use an R4 one, but its an option for the 87 and earlier C4 vettes.
Clearencing the K member is certainly an option I could easliy take, so I will keep it in mind, although i'm a little hesitant to go that route.
I recently found this article while looking into the A/C issue.
https://lsswap.parts/1991-corvette-c4-ls3-tr6060-swap/
In this swap on a 1991, they used the dirty dingo high mount A/C bracket with a saden SD7 compressor. They said it might have fit if they had not moved the engine as far forward as thier adjustable mounts allowed. Even then it was just that the tensioner was to close to the UCA mount. So they just slightly trimed the bracket and drilled a new hole for the tensioner a little farther upwards and everything was able to fit.
I also looked on the Saden website and you can get the SD7 compressor with hoses that come out the back instead of the top.
This maybe the route I go... just not sure how hard it is to adapt the rest of the A/C system to use a SD7 compressor?
Last edited by DMITTZ; Aug 25, 2019 at 06:01 PM.
My A/C compressor is the 88-96 style denso version so I don't think I would use an R4 one, but its an option for the 87 and earlier C4 vettes.
Clearencing the K member is certainly an option I could easliy take, so I will keep it in mind, although i'm a little hesitant to go that route.
I recently found this article while looking into the A/C issue.
https://lsswap.parts/1991-corvette-c4-ls3-tr6060-swap/
In this swap on a 1991, they used the dirty dingo high mount A/C bracket with a saden SD7 compressor. They said it might have fit if they had not moved the engine as far forward as thier adjustable mounts allowed. Even then it was just that the tensioner was to close to the UCA mount. So they just slightly trimed the bracket and drilled a new hole for the tensioner a little farther upwards and everything was able to fit.
I also looked on the Saden website and you can get the SD7 compressor with hoses that come out the back instead of the top.
This maybe the route I go... just not sure how hard it is to adapt the rest of the A/C system to use a SD7 compressor?
So the A/C hose/line plumbing is one issue, how about the electrical? Does anyone know if it all just hooks up (maybe with different pig tails) or does the a saden or newer GM compressor require some sort of rewiring of the HVAC controls?
Last edited by DMITTZ; Aug 25, 2019 at 09:54 PM.
So the A/C hose/line plumbing is one issue, how about the electrical? Does anyone know if it all just hooks up (maybe with different pig tails) or does the a saden or newer GM compressor require some sort of rewiring of the HVAC controls?
For the wiring, the compressor clutch will be controlled by the output side of a pressure cycling switch. When both pressure switches close, (there are two in-line) 12v flows to the clutch to engage, pressure builds, the switch opens and clutch disengages. You should be able to just tap into the original 12v feed to compressor (after the switches of course) and all the control head unit wiring you don't mess with. You may need to run an alternate ground from the compressor clutch, plenty of places to ground under the hood.
I just got my AC working yesterday on my LS swap using my original R4 compressor and Holley installation kit. I made the lines using parts from Nostalgic AC, but yeah, a local hose shop should have what you need too.
You can check out my thread, I'm about to update it tonight..
I also used their tight tuck alt and PS pump as well. GReat quality of a fantastic price
https://www.dirtydingo.com/shop/prod...oducts_id=1660
This LS3 with Nelson Racing twin mirror image Turbos are in my '37 Chevy Build, not my old C4,, it's next. But the '37 does have all C4 suspension, except the Diffy (on a new custom frame w roll cage), C6 Steering column, C6 instrument panel, C5 wheels and C6 seats. and an Carbon Fiber body. If I could have found a decent C2 body I would have gone that way instantly.
However, I do have my C4 on the rack, just replaced the clutch master and slave, gads what a pita to bleed. I'm going to replace the whinnying P steer pump, and I would like to delete the AIR pump,, move the AC compressor and alternator. But until I get them removed (hope to start next week) I don't know it the tight tuck kit will fit. I've ever liked that ugly AIR pump and the Alt up high.
I can get some measurements for you if you need. But on the LS3 the frame rail are 24 (23.75) inches wide on the inside at the engine accessories area. Should give you a good idea. The alt is a full size C6 LS 145 amp I think.
Here's some pics, let me know what you else you'd like to see.
Michael...
This LS3 with Nelson Racing twin mirror image Turbos are in my '37 Chevy Build, not my old C4,, it's next. But the '37 does have all C4 suspension, except the Diffy (on a new custom frame w roll cage), C6 Steering column, C6 instrument panel, C5 wheels and C6 seats. and an Carbon Fiber body. If I could have found a decent C2 body I would have gone that way instantly.
However, I do have my C4 on the rack, just replaced the clutch master and slave, gads what a pita to bleed. I'm going to replace the whinnying P steer pump, and I would like to delete the AIR pump,, move the AC compressor and alternator. But until I get them removed (hope to start next week) I don't know it the tight tuck kit will fit. I've ever liked that ugly AIR pump and the Alt up high.
I can get some measurements for you if you need. But on the LS3 the frame rail are 24 (23.75) inches wide on the inside at the engine accessories area. Should give you a good idea. The alt is a full size C6 LS 145 amp I think.
Here's some pics, let me know what you else you'd like to see.
Michael...
My K member was hacked to allow the stock c5 A/C compressor location. This obviously isn't my car in the photos but it looks practically identical.
I removed all the A/C stuff for weight savings as the car is a nighttime or good weather cruiser. I was able to remove the compressor fairly easily but I did have to remove the T-Stat housing to get it past the rack and front support.
If money is of concern, this is probably the cheapest way to do it.
the first thing boosted c5 guys do (well 99+) is find the 97-98 systems with return lines and add that!
Last edited by dizwiz24; Sep 6, 2019 at 09:46 PM.



















