1996 c4 fn nightmare
First thing is connect a fuel pressure gauge and watch the pressure while all this is happening. See if it goes to 38 and then to about 35 when started.
Sounds like you have spark.
Was the PCM the exact part number as the original one?
Check all plugs, connectors that were touched or you got near to.
Check all fuses inside the car and the 2 sets of Maxi fuses under the hood.
Make sure the EGR valve is closed and feel right with a finger on the plunger
Check drive to the injectors with a NOID light.
I might connect a scanner and check for any codes just to see what turns up. It's OBD 2 so that's an easy one. Or use on board diagnostics.
Just wondering what you did to bypass VATS. Was it just a resistor in place of the key pellet?
I could add more but enough for now.
Who has been doing the repair work.
Last edited by pcolt94; Aug 4, 2022 at 05:39 PM.
First thing is connect a fuel pressure gauge and watch the pressure while all this is happening. See if it goes to 38 and then to about 35 when started.
Sounds like you have spark.
Was the PCM the exact part number as the original one?
Check all plugs, connectors that were touched or you got near to.
Check all fuses inside the car and the 2 sets of Maxi fuses under the hood.
Make sure the EGR valve is closed and feel right with a finger on the plunger
Check drive to the injectors with a NOID light.
I might connect a scanner and check for any codes just to see what turns up. It's OBD 2 so that's an easy one. Or use on board diagnostics.
Just wondering what you did to bypass VATS. Was it just a resistor in place of the key pellet?
I could add more but enough for now.
Who has been doing the repair work.
As you probably know - you can make the fuel pump run by bypassing the oil pump pressure switch.
As pcolt94 said - hook up noid lights in lieu of injectors and see if they are being instructed to open.
If you bypassed VATS with a resistor pellet - and the starter is working - then that's fine - otherwise - I think your bypass may not really be working. if you really want to delete VATS - Consider reprogramming PCM for VATS off !





OP, why did you bypass the VATS ?
Just because you got a new Optispark, depending on what you bought doesn't mean it is good. The less expensive ones are notorious for sometimes not working right out of the box. You need to go back to debugging 1 thing at a time, rather than guess and throwing parts at it.
The CCM reads the key pellet in the key. If it is not correct the engine will not turn over and the security light will come on solid.
If the CCM reads the resistance is correct it will close the start relay. Then it sends a signal to the PCM. The PCM then turns on a program called FEDS which enables drive to the fuel injectors.
So if the engine turns over with the key in the ignition, it sounds to me like VATS is working and letting you start (turn over) the engine.
Bypassing the fuel relay is done anyway when the engine starts and closes a pressure switch with oil pressure. So bypassing this relay has done nothing and not a good thing to do for safety.
In the end you need to do the manual checks on the engine to see what is not right or working. If it starts and runs I don’t believe an opti would cause this especially since there is no opti codes. You need to look at fuel pressure and injectors and the other items suggested and see what turns up.
And would still like the know is this the original problem or a new one?
When I first got my '92, it too, "did not start in the beginning" -like yours. I didn't know how VATS worked back then, so I bypassed the start interrupt relay, just to get it cranking so I could diagnose it better -or so I thought. I ended up causing myself a bunch of extra grief, from that clever move. BUT after doing that, the symptom was identical to what you're describing; it would "start, then shut right back the hell off". "Ra-ra-VROOoommm...dead." Over and over and over. If I pumped the gas pedal wildly, I could keep it running (barely/poorly).
The problem with my car was that it had the wrong key; VATS -or the BCM wasn't seeing the correct resistance value from the key, so it had disabled the injectors and starter, of course. I'd bypassed the start interrupt relay so then it would crank, and I guess the ECM shoots some fuel to start it regardless....I also guess that the TPS causes the injectors to shoot "pump shot" fuel regardless too....since pumping the gass pedal would keep it running. But ultimately, the injectors would stop firing and it would die.
SO....how did you bypass VATS and why? Is it possible that you (orsomeone previously) bypassed the start interrupt relay? When the key is on, and you're not trying to start it, what is the "Security" light in the IP doing? And finally, when it won't stay running, what's missing; spark or fuel? Those are really easy/quick checks that can tell us a lot.
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Glad it's running again.
Glad it's running again.

You should post up some pics of your shop! I'd love to see it. Here are a couple of mine....
I have a 96 LT4 car. I made some minor upgrades to the motor when I rebuilt it.
I called the guy at PCM for less and he sent me a reprogrammed PCM. He set it for the cam per the cam sheet. Set it for 30# injectors, set the fans at 195. Turned off the skip shift. Turned off the lower O2 sensors. If I decide to bite the bullet on some headers I wont have to mess with the rear O2 bung. He never said anything about the VATS. I got the PCM plugged it it and the car runs great. I know he didn't turn it off because it was still working, the flashing etc. Fast Forward 1 year. I had to replace the starter actuator in my column because the old one decided to break. This was another new repair for me and took a while. I pulled the column to get easier access. I had to have the ignition switch out, I can't believe how small the VATS wire is, so I decided to bypass the VATS. I checked my key, 8K ohms, ordered the bypass module from Ecklers. Installed it and the car starts and runs as normal. Is the VATS info not housed in the PCM on the 96?
Thank you















