Cylinder Bore rust, how bad is this?
I aquired an L83 crossfire engine/transmission for cheap recently to use as a mock up block for making transmission shifter brackets and wiring in the engine bay while the original engine is getting rebuilt. I've no need to actually run this engine, but though it might be fun to tinker with it and see if it can actually run again. It was out of a wrecked car and sat for a good number of years before I picked it up. With fresh oil and filter I can get 45 PSI oil pressure using a drill primer, and compression is 130-140 across all cylinders so it can't be in terrible shape. Cylinder #2 is where the issue is, I'm guessing that one stopped with one of the valves open last it ran and some water got into the cylinder. It's got dark oxidation on the walls and a series of small pits on the bottom of the cylinder. I've no need to make this run, but I'm curious if this damage is fatal, or if this engine could actually run for a while I'm this condition. I don't want to put any serious money into it, but wondering if it's worth putting new head gaskets on and putting it back together to see if it will run again.
I wouldn't mind making a test stand, but I'm already short garage space as it is!
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with this. I've got engines running that were way, WAY worse, and they ran pretty good. You already have 130 pounds of cranking compression...which is more than enough to run pretty good.Story time: A kid brought me a jet boat and a junkyard sourced AMC 401 V8 to put together into a running/working boat for him. The 401 engine was seized from rusted bores. I looked in the cylinders w/a bore-scope and the cylinders were completely covered in rust. Not thin/discolored metal, rust.....RUST. I had little hope for that bone-yard AMC, but filled the cylinders w/oil and began trying to work the crank w/a wrench. At first, nothing, but soon got movement. I worked the crank back and forth over and over, gaining ground over time. The rings were doing all the work of scraping the rust off the bores...ugh! Not good (feeling), but I was gaining ground so I kept after it until I could make a full rotation of the crank. Flipped it over, drained they cylinders and filled w/fresh oil, spun it over some more, until it would not only make a complete revolution, but do so, smoothly, w/no catches or hang-ups.
Eventually, I "felt" good enough to move forward so I put the engine in the boat, hooked up the essentials and ran a compression test; 50-90 lbs. Ugh...that ain't good! I put plugs in, primed carb and tried to start it....it fired and ran...fair. I ran it for about 5 minutes, then killed it and drained the engine oil, refillled, fired it up again. It fired quicker/better and ran better too; smoother idle, revved better, etc. I ran it for about 10 minutes, shut it down, pulled plugs and did another compression test; ~130's-150's. WOW. This was looking promising. I ran it for about another 45 minutes, changing the oil every 10 minutes or so...then finished up the install, rigging etc, and gave the boat back to the kid. He ran it several times gave me feedback that it ran good .....and then he sank the boat.

SO....you situation is way, WAY more encouraging. I think that thing will run, and run O.K.
I’d probably run it as is…if you want to be nice to it and maybe sell it afterwards as a proven/running engine then go through the extra effort..could help offset some of your costs.
If you do anything, best advice in my opinion is completely disassemble, clean and inspect the block and crank, new pistons at 30 over, bore with torque plates and honing to proper size for the pistons, inspect everything, new bearings, timing chain, seals, and also any parts not good replaced. It's a few $K's at most, . Short of that, keep it running.
For this one, I was more curious if it was worth the few hundred in gaskets and fluids to see if it would run for a few months vs having it sieze up within a few minutes. Sounds like theres a good chance it will! Not expecting miracles, but it would be nice to actually drive the car a bit next summer.




















