C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

409 C.I. LT-1

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Old Dec 5, 2003 | 09:20 AM
  #1  
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Default 409 C.I. LT-1

I know TPIS has built one and I know it is a 4.100" bore and 3.875" stroke, but I don't know what the pros and cons are.

Why don't I see anyone with this combo"
I assume the price is prohibitive, or the pistons are hard to come by?
Does the bore push the block too far?

It would see that if you want a NA motor than displacement is king and this would rule.

Bye the Bye the website I found info on the TPIS 409 is
http://www.geocities.com/MotorCity/7610/dyno.htm
Thanks for any info
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Old Dec 5, 2003 | 01:12 PM
  #2  
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Default Re: 409 C.I. LT-1 (Epyon127)

First off, for an LT1 it is not a 4.1" bore with a 3.875" crank stroke. It is a 4.030" bore with a 4" crank stroke. You would have to do a LOT of work to an LT1 block to get it to a 4.1" bore as most will not even bore out to +.060".

The problem with them is increased piston speed, shallow piston ring height, and it can be expensive to machine the block for the 4" stroke.
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Old Dec 5, 2003 | 02:57 PM
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Default Re: 409 C.I. LT-1 (Vette92)

First off, for an LT1 it is not a 4.1" bore with a 3.875" crank stroke. It is a 4.030" bore with a 4" crank stroke. You would have to do a LOT of work to an LT1 block to get it to a 4.1" bore as most will not even bore out to +.060".
:iagree: Chris, is yours a 3.875 with a 4.040 bore?
it can be expensive to machine the block for the 4" stroke.
Yep,it wasn't cheap to have it clearanced for a 3.875 crank either. :steering:
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Old Dec 5, 2003 | 10:09 PM
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Default Re: 409 C.I. LT-1 (Epyon127)

TPIS did build a 409 CI LT-1 in 1997 and they did bore the block .100 over to arrive at a 4.1 bore and 3.875 stroke for 409 displacement. I do not know how they were able to bore the block .100 over but that was the 409 combination that they built. Maybe they filled the block part way with block filler?


[Modified by bjankuski, 8:54 PM 12/6/2003]


[Modified by bjankuski, 8:55 PM 12/6/2003]
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Old Dec 6, 2003 | 04:01 PM
  #5  
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Default Re: 409 C.I. LT-1 (Epyon127)

I don't think most 350s will take that much over-bore. Possibly an after-market, or GM performance block? Block filling is usually only up to the bottom of the water-pump holes at most, and is used to strenghten the block, keep the bores round, prevent ring flutter,crank-walk and such. I think if you filled the whole block, there would be no cooling.

:chevy
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Old Dec 6, 2003 | 11:03 PM
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Default Re: 409 C.I. LT-1 (Curveit)

i have a 409 in my car...
4.030 with a 4" stroke.
mod list in sig.


:cheers:
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Old Dec 7, 2003 | 02:22 AM
  #7  
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Default Re: 409 C.I. LT-1 (SonnyinVA)

Gidddyup 409.....4-0-9...4-0-9

Id love to see this displacement number in our chevrolets (and i wasnt even around in the 60's).....

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Old Dec 7, 2003 | 11:59 AM
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Default Re: 409 C.I. LT-1 (Ramrod92)

Chris, is yours a 3.875 with a 4.040 bore?
Yup...397.4 CID. I just round up. ;)
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Old Dec 7, 2003 | 05:05 PM
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Default Re: 409 C.I. LT-1 (Vette92)

a 401 is done alot, stroke increase.
http://phil.tobin.net/Hoover/top.html

a 424 can be done, with a lot of work!
http://www.conversionxtras.com/1000hp.htm
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Old Dec 8, 2003 | 02:24 PM
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Default Re: 409 C.I. LT-1 (BrianCunningham)

I'm in the middle of building a 415" LT1 right now for a friend's T/A... I swore I'd NEVER build a 350 based motor with a 4" stroke because of the clearance involved and the poor rod/stroke ratio... But here I am doing it anyway.

I've had to clearance the **** out of the block; so much that I wasn't comfortable milling as much out as I did so I put a short fill of Hard-Blok in the very bottom of the block for extra "insurance." Reduced base circle cams are a must to prevent rod contact with the lobes. The rod/stroke ratio is a poor 1.46:1 and I'm of the opinion that the piston velocity will be very high...
-Jeb
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Old Dec 8, 2003 | 07:58 PM
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Default Re: 409 C.I. LT-1 (jburnett)

using the lunati pro-mod rods for my 409 with my 4" stroke didn't require nearly as much clearancing as i thought it might, and certainly not as much as what you guys sound like you had to do. i think they are great for the 4" stroke applications.
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Old Dec 9, 2003 | 11:04 AM
  #12  
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Default Re: 409 C.I. LT-1 (SonnyinVA)

:D Sonny... Didn't you ask me to build a 409 for you awhile back?? And I told you "no way in hell" I wanted to do a 4" stroke in a 350 block?? And here I am building one anyway... :lol:
-Jeb
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Old Dec 9, 2003 | 11:10 AM
  #13  
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Default Re: 409 C.I. LT-1 (Epyon127)

Just to clear things up, it is a 4.100 x 3.875 motor. It is not a stock block, it is a GM race block that was available for the World Challange series. This has a lot more meat to be able to do the 4.100 bore.

Best to just do a 396, and leave room for a later re-bore to go to a 402. IMO.

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Old Dec 9, 2003 | 11:27 AM
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Default Re: 409 C.I. LT-1 (Terry@TPiS)

Terry, would it be possible to use a 4.00 crank in that block (422.5)?
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Old Dec 9, 2003 | 11:33 AM
  #15  
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Default Re: 409 C.I. LT-1 (Ramrod92)

Yes it looks like it would work. You don't have to clearance this block as much for the 3.875 stroke as you do with a stock block. So I am sure it will go.

The only problem is finding the block.
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Old Dec 9, 2003 | 09:36 PM
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Default Re: 409 C.I. LT-1 (Terry@TPiS)

Is that block still available anywhere?
The only LT1/4 block I am aware of is the stock GM.

I'd love to see someone make a HD block with the LT configuration, maybe even in aluminum. A bore of 4.15 would be great.
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