vapor locking






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On one test drive we drove the car about 20 miles during a tuning session. We pulled off the freeway and into a Chevron parking lot, stopped the engine for about 10 minutes for me to make some changes to the file. Upon start up, the engine ran like it was running out of gas, sputtering and dying. I checked several things thinking there was some other problem. One problem I noticed was that the fuel tank was very HOT to the touch. I mean it was so hot that if it was a hot tub I would be very hesitant to get in. It took several tries before we could get it running good enough to get it on the road back towards the shop.
We got about 10 miles from the gas station before she crapped out again. I called our shop to have someone bring 5 gallons of fuel out which came in 10 minutes. Once she got a load of cool fuel she started right up and purred like a kitten. Once back in the shop I got the car to act up again. I had a fuel pressure gauge on the line and was able to drain fuel out to see what kind of volume that pump(s) were pushing through, much to my suprise I was actually getting lots of bubbles through the clear plastic drain line. I figured at that point the fuel was literally boiling in the lines. As I knew there was plenty of fuel in the tank and that the pick up was completely submerged.
The heat was not coming from the surrounding enviroment, meaning it didn't come from being to close to the exhaust system, because this tank was inside the trunk of the car. The heat was coming from the engine compartment from the reciruclating fuel from the return line. He had a 5/8 line for a fuel feed and a 1/2" for a return line. Both lines were at the same temperature as the tank.
I ended up removing the two large pumps and installing a single Accel EFI pump suitable for his application. I attributed the problem to the large volume of recirculating fuel picking up heat from the engine compartment with every round trip back to the tank. Once we made that change the car never had a problem again. And the fuel tank temperature dropped to half of what it was. If that wasn't vapor lock I have no idea what you can call it.
So I believe that under the right conditions vapor lock is possible however typically unlikely with todays tuning methods and techniques.
Chris



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