C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Cooling the intake charge

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Old Nov 9, 2004 | 11:30 PM
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Default Cooling the intake charge

I have always wondered this and thought someone could tell me if it would work. I was wondering if you could route your air conditioning lines "through" the intake plenum, before or after going to the compressor too cool down the incoming air. I don't know if the RA132 (or whatever it is called) is cold enough for this to do any good or not. Just something that I have always kicked around in my head. Any ideas????
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Old Nov 9, 2004 | 11:36 PM
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Ford is doing this on the new 2005 Ford Lighting truck. They use the A/C to chill the intercooler for more HP...
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Old Nov 9, 2004 | 11:52 PM
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Someone brought this up a couple months ago, and I'm sure folks have tossed around the idea for decades.

I don't have any calcs to back me up, but I'd venture to guess that the the HP loss from driving the air conditioning compressor wouldn't offset the gain from a cooler intake charge. If it did, everyone and their mother (possibly grandmothers, too!) would be doing this.

Forced induction is a different story, though, since the compressors heat up the air quite a bit. Since the rate of heat transfer is dictated by the delta between the two temperatures, there's a lot more to be gained cooling 150* air compared to trying to cool ambient air at, say, 80*.

Ben
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Old Nov 10, 2004 | 12:32 AM
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So there isn't constant Freon (or whatever) in the lines, it has to be pumped by the compressor?
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Old Nov 10, 2004 | 12:39 AM
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NO, You can NOT do this on the C4's system.

If you should happen to form a leak in the system, and leaks are common, you will introduce refridgerant into the intake charge and upon combustion, you will form a noxious gas that will kill you within moments if you stand behind the car.

Ford is doing it to cool the intake charge, and they have now formed improved refridgerants and better technology all around that prevents leaks from occuring into the system.

Thats the main reason why this has never been done.
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Old Nov 10, 2004 | 12:39 AM
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The freon is always there but until you compress it, turn it into high pressure, condense it, run it through an orifice into a bigger line it doesnt get cold. It's chemistry, not the freon that makes it cold. Any gas compressed into a liquid that is allowed to change pressures from high to low rapidly gets colder...Without going into the details, thats the rough of it.
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Old Nov 10, 2004 | 12:55 AM
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Originally Posted by vader86
NO, You can NOT do this on the C4's system.

If you should happen to form a leak in the system, and leaks are common, you will introduce refridgerant into the intake charge and upon combustion, you will form a noxious gas that will kill you within moments if you stand behind the car.

Ford is doing it to cool the intake charge, and they have now formed improved refridgerants and better technology all around that prevents leaks from occuring into the system.

Thats the main reason why this has never been done.

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Old Nov 10, 2004 | 08:30 AM
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Default A simple mod......

If that worked, we all would have reducted our A/C to the air intake. We have talked about this many times over the years and I'm sure the General would have made this mod if it worked. The easy answer is: you use as much hp to power the A/C as power gained from the cooler air. My.02 cents.
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Old Nov 10, 2004 | 09:07 AM
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I tend to agree that for a N/A engine it would cost too much HP to drive the A/C.

You could try spraying a little alcohol onto the air filter.
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Old Nov 10, 2004 | 09:20 AM
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Originally Posted by James94LT1
If I remember correctly, one of the byproducts of burning freon (like a freon leak being sucked into the intake) is phosgene gas.

"Phosgene Overview

Phosgene is a highly toxic, irritating and corrosive gas. Inhalation can cause fatal respiratory damage...."

Not something I would want to be around.
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Old Nov 10, 2004 | 09:40 AM
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Sure is nice to be able to ask a question and get educated responses isn't it. That's what helps make this forum what it is GREAT. Keep asking.
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