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[Z06] Titanium Exhaust Mod

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Old Mar 16, 2009 | 07:15 PM
  #21  
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Dude, that Z06 sounds bada$$! The Porche...ehhh, not so much...
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Old Mar 16, 2009 | 07:35 PM
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Originally Posted by silvzo6
ive had the ti pipe for my exhaust for over a year and cant find anyone to weld for me here....can anyone tell me what the specifics on welding this pipe is? what exactly to you need?
Heres some examples of the supplies you'll need....

http://cgi.ebay.com/Titanium-TIG-Wel...3A1%7C294%3A50

http://cgi.ebay.com/TITANIUM-TUBE-1-...3286.m20.l1116

Once you have the proper supplies, its up to you to call every decent welder in your town till somebody will do it....or maybe you'll get lucky and find a guy who has welded titanium before...like i did
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Old Mar 16, 2009 | 10:34 PM
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Nice Viper!!
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Old Mar 17, 2009 | 07:35 AM
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Originally Posted by Milan
Nice Viper!!
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Old Mar 17, 2009 | 07:51 AM
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Nando, that sounds badass. Whats your track schedule look like this year? Thunderbolt this weekend
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Old Mar 17, 2009 | 07:55 AM
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Originally Posted by GeorgeZNJ
Nando, that sounds badass. Whats your track schedule look like this year? Thunderbolt this weekend
I just started to shore up my plans George, Im thinking NJMP in July with NCM, VIR and a couple trips to Summit and Maybe one or two trips to Pocono. I will keep you posted.
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Old Mar 17, 2009 | 07:57 AM
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Originally Posted by PA Z06
I just started to shore up my plans George, Im thinking NJMP in July with NCM, VIR and a couple trips to Summit and Maybe one or two trips to Pocono. I will keep you posted.
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Old Mar 17, 2009 | 08:30 AM
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Originally Posted by PA Z06
Shoot me a PM, because he is not a forum sponser and I dont want to anger the gods.
Sent you a pm also
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Old Mar 17, 2009 | 09:25 AM
  #29  
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From what I've reasearched this is a nice mod but, in my experience, it wasn't exactly inexpensive--the welding that is. I purchased the materials (Ti 1.687 OD x .045 tubing) did all the fabrication of the bypass tubes, cut the holes in my stock pipes and prepped everything. Dropped it all off at the welders, called them this morning and the damages are $170.00 !! I know welding titanium is supposedly an 'art' but I thought this was a little expensive considering all they used was a few rods and some argon gas. Whatever.
I haven't picked the exhaust up yet but if it turned out well and its as good a mod as everyone (thats done it) says it is then I should be happy. I guess, compared to an aftermarket system, this should be a deal since I've got about $ 200.00 total in it. We'll see.
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Old Mar 17, 2009 | 10:15 AM
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Originally Posted by Hi555
From what I've reasearched this is a nice mod but, in my experience, it wasn't exactly inexpensive--the welding that is. I purchased the materials (Ti 1.687 OD x .045 tubing) did all the fabrication of the bypass tubes, cut the holes in my stock pipes and prepped everything. Dropped it all off at the welders, called them this morning and the damages are $170.00 !! I know welding titanium is supposedly an 'art' but I thought this was a little expensive considering all they used was a few rods and some argon gas. Whatever.
I haven't picked the exhaust up yet but if it turned out well and its as good a mod as everyone (thats done it) says it is then I should be happy. I guess, compared to an aftermarket system, this should be a deal since I've got about $ 200.00 total in it. We'll see.
Post some pics of the final product if you can please.

I'm lucky, We have a weld shop where I work and our guys are all certified aerospace welders. Titanium when welded properly is a purdy weld.
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Old Mar 17, 2009 | 07:53 PM
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I will try to find the picture I took of the 2inch pipe.
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Old Mar 18, 2009 | 09:38 PM
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Originally Posted by speedyhawk101
Post some pics of the final product if you can please.

I'm lucky, We have a weld shop where I work and our guys are all certified aerospace welders. Titanium when welded properly is a purdy weld.
Here are a few links to pics of the process which are really no different than any other of the bypass pics I've seen. I wouldn't say these are pretty welds but they will do.

http://i157.photobucket.com/albums/t...t/IMG_6149.jpg
http://i157.photobucket.com/albums/t...t/IMG_6159.jpg
http://i157.photobucket.com/albums/t...ststuff014.jpg
http://i157.photobucket.com/albums/t...ststuff015.jpg
http://i157.photobucket.com/albums/t...ststuff034.jpg
http://i157.photobucket.com/albums/t...ststuff016.jpg

The exhaust sounds much better at idle (its crisper, a little louder and you can hear a bit of the stock cams lope) and its wicked at WOT. Big improvement and well worth the trouble and cost IMO
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Old Mar 19, 2009 | 07:19 AM
  #33  
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Originally Posted by Hi555
Here are a few links to pics of the process which are really no different than any other of the bypass pics I've seen. I wouldn't say these are pretty welds but they will do.

http://i157.photobucket.com/albums/t...t/IMG_6149.jpg
http://i157.photobucket.com/albums/t...t/IMG_6159.jpg
http://i157.photobucket.com/albums/t...ststuff014.jpg
http://i157.photobucket.com/albums/t...ststuff015.jpg
http://i157.photobucket.com/albums/t...ststuff034.jpg
http://i157.photobucket.com/albums/t...ststuff016.jpg

The exhaust sounds much better at idle (its crisper, a little louder and you can hear a bit of the stock cams lope) and its wicked at WOT. Big improvement and well worth the trouble and cost IMO
Good stuff, any sound clips
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Old Mar 19, 2009 | 09:08 AM
  #34  
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Originally Posted by PA Z06
Good stuff, any sound clips
When I get a chance I'll try and post some but the clips do not really give a true representation of the sound. You can Youtube "Titanium bypass mod" and get some also.
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Old Mar 19, 2009 | 10:09 AM
  #35  
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Originally Posted by MTPZ06
Very cool mod! Ugly welds though...I suppose Titanium is difficult to weld? Thanks for the heads up on where to find the materials!
Ti actually welds pretty nice. Those are just not good examples of how it's done. No offense
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Old Mar 19, 2009 | 10:12 AM
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Originally Posted by Robls6
Ti actually welds pretty nice. Those are just not good examples of how it's done. No offense
TI when welded properly is IMO some of the best looking weld I've seen.
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Old Mar 19, 2009 | 09:37 PM
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If you want to see "proper" Ti welds just look at the stock exhaust system. I was told that its very difficult to weld because you need to keep all contact points free of any contaminants and completely purged with Argon.
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Old Mar 19, 2009 | 10:54 PM
  #38  
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Originally Posted by Hi555
If you want to see "proper" Ti welds just look at the stock exhaust system. I was told that its very difficult to weld because you need to keep all contact points free of any contaminants and completely purged with Argon.
Hense the eirlier post "roman candle welding" Impurities flyin..... On an exhaust mod like this, no harm and who is looking under their anyway.
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Old Mar 19, 2009 | 11:17 PM
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Originally Posted by Hi555
If you want to see "proper" Ti welds just look at the stock exhaust system. I was told that its very difficult to weld because you need to keep all contact points free of any contaminants and completely purged with Argon.
You are correct.
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Old Apr 2, 2009 | 12:29 PM
  #40  
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Sounds good Nando
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