Notices
C5 General General C5 Corvette and C5 Z06 Discussion not covered in Tech

C5 Headlight

Thread Tools
 
Search this Thread
 
Old Sep 5, 2016 | 03:00 PM
  #1  
corvetteken52's Avatar
corvetteken52
Thread Starter
Heel & Toe
 
Joined: Aug 2016
Posts: 18
Likes: 0
Default C5 Headlight

Hi,
I recently purchased a 2003 Corvette. The previous owner told me he had aa problem with the driver side headlight. He said it was grinding and would not shut off. He had the gear replaced and it was fine. About a week ago I began to have the following problem. When I go to turn the headlights off, the driver side goes down but then pops up and stays in the up position. There is no noise. I then have to manually crank it down. Could it be the repair was not good or could it be the module?

Thanks

Ken
Reply
Old Sep 5, 2016 | 07:01 PM
  #2  
Velocity_Vette's Avatar
Velocity_Vette
Drifting
 
Joined: Mar 2013
Posts: 1,496
Likes: 353
From: Little Rock Arkansas
Default

Check the condition of the headlight insulator/bump stops. If they are missing or have deteriorated excessively often the headlight motor will "bump" once it's reach the closing/opening limits.





(pics "borrowed" from a search)

You may also want to look up the TSB regarding adding shims to the headlight gear. The later style plastic model housings like you should have on your '03 are known to have issues.
Reply
Old Sep 9, 2016 | 07:35 AM
  #3  
Omaha Flash's Avatar
Omaha Flash
Instructor
 
Joined: Apr 2016
Posts: 100
Likes: 12
From: Omaha Arkansas
Default

Originally Posted by Velocity_Vette
Check the condition of the headlight insulator/bump stops. If they are missing or have deteriorated excessively often the headlight motor will "bump" once it's reach the closing/opening limits.





(pics "borrowed" from a search)

You may also want to look up the TSB regarding adding shims to the headlight gear. The later style plastic model housings like you should have on your '03 are known to have issues.




V.V. Thanks for posting this information and the photos. very good information here. My '01 is not giving any trouble but after reading this I'll check the rubber stops just to see their condition.
Again thank you.
Reply

Get notified of new replies

To C5 Headlight





All times are GMT -4. The time now is 12:31 PM.

story-0
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-1
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE
story-2
10 Things Every Corvette Owner Needs (2026 Edition)

Slideshow: 10 great gifts Corvette enthusiasts actually want for Father's Day!

By Michael S. Palmer | 2026-06-03 15:43:40


VIEW MORE
story-3
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-4
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-5
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-6
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-7
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-8
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-9
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE